1999 LAND ROVER DEFENDER ECU

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Page 365 of 667

LAND ROVER DEFENDER 1999  Workshop Manual 41TRANSFER GEARBOX
4
REPAIR
32.Remove retaining nut and release battery earth
lead from transfer gearbox.
33.Release body harness clips from bracket on top
of transfer gearbox.
34.Lower gearbox jack s

Page 366 of 667

LAND ROVER DEFENDER 1999  Workshop Manual TRANSFER GEARBOX
5
REPAIR
43.If transfer gearbox is to be refitted, remove and
discard input shaft oil seal.
Refit
44.Clean mating faces of main gearbox extension
case and transfer gearbox.
45.Remove

Page 367 of 667

LAND ROVER DEFENDER 1999  Workshop Manual 41TRANSFER GEARBOX
6
REPAIR 71.Release propeller shaft, align flange markings
and connect to studs.
72.Fit nuts securing propeller shaft and tighten to48
Nm (33 lbf.ft).
73.Clean front propeller to tr

Page 368 of 667

LAND ROVER DEFENDER 1999  Workshop Manual TRANSFER GEARBOX
7
REPAIR SWITCH - DIFFERENTIAL LOCK WARNING LAMP
Service repair no - 41.20.34
Remove
1.Remove battery cover.
2.Disconnect battery negative lead.
3.Remove gear lever knobs.
4.Remove ge

Page 369 of 667

LAND ROVER DEFENDER 1999  Workshop Manual 41TRANSFER GEARBOX
8
REPAIR 17.Apply Hylomar PL32 sealant to switch threads.
18.Position switch into gearbox housing until
locknut/spacer bottoms out on housing.
19. Switches fitted with spacer:Tighte

Page 370 of 667

LAND ROVER DEFENDER 1999  Workshop Manual TRANSFER GEARBOX
9
REPAIR SEAL - FRONT OUTPUT SHAFT
Service repair no - 41.20.51
Remove
1.Position vehicle on 4 post ramp.
2.Remove underbelly panelSee CHASSIS AND
BODY, Repair.
3.Mark front propeller

Page 372 of 667

LAND ROVER DEFENDER 1999  Workshop Manual TRANSFER GEARBOX
11
REPAIR
3.Remove screw securing brake drum.
4.Remove brake drum.
5.Restrain transfer gearbox drive flange using
LRT-51-003, remove and discard drive flange
nut, remove and discard s

Page 373 of 667

LAND ROVER DEFENDER 1999  Workshop Manual 41TRANSFER GEARBOX
12
REPAIR
10.Fit new seal usingLRT-41-012.
NOTE: Use end of tool marked’REAR’to
fit seal.
11.Position drive flange, fit new felt and steel
washers.
12.PositionLRT-51-003fit and