86ELECTRICAL
10
DESCRIPTION AND OPERATION Remote Handset
The remote handset is a separate unit from the vehicle key and is used to arm and disarm the alarm system. The
handset comprises two buttons; lock and unlock. The handset contains a battery (CR3032) and a printed circuit
board containing the circuitry to generate the RF signals.
NOTE: In selected markets, the vehicle key, when used in the drivers door key barrel switch, will
not disarm the alarm system.
The remote handset RF code consists of two parts. One part is a fixed code that is unique to the handset and the
second part is a rolling code which changes in accordance with a predetermined pattern. The anti-theft alarm ECU
can store the codes of up to four different remote handsets at any one time.
If the remote handset battery falls below a predetermined level, the handset will transmit an additional RF signal
code to the anti-theft alarm ECU when either button is depressed. The security LED will display this as two rapid
flashes every 0.5 seconds to visually display the low handset battery condition. This will continue for the 10
second confirmation period or until the ignition is switched on.
Resynchronisation of Remote Handset
If either the remote handset battery or the vehicle battery is removed or disconnected, the rolling part the handset
code is lost and the handset(s) need to be resynchronised to the anti-theft alarm ECU. The resynchronisation
procedure is as follows:
Disconnect the vehicle battery.
Wait for 30 seconds for residual current to dissipate.
Reconnect the vehicle battery.
Carefully prise the remote handset apart and remove the battery. Avoid unnecessary handling of the battery.
With the battery removed, press either the lock or unlock button several times to remove residual current from
the circuitry.
Check the handset battery with a voltmeter. If the battery voltage is less than 2.7 volts, replace the battery.
Ensure that the battery contact surfaces are clean and replace the battery in the handset clip with the + symbol
uppermost. Put the two halves of the handset case back together.
DO NOT press any buttons.
With the handset within range of the vehicle, press the lock button four times in quick succession. The
anti-theft alarm ECU will respond by locking the vehicle.
Press the unlock button once to complete the resynchronisation procedure.
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86ELECTRICAL
12
DESCRIPTION AND OPERATION IMMOBILISATION SYSTEM - FROM 02MY
Engine immobilisation is available on all 2002MY engine derivatives, although it is not available in selected
markets. On Td5 models, the immobilisation system is controlled directly by the anti-theft alarm ECU. On 300Tdi
models, the immobilisation system is controlled by an engine immobilisation ECU in conjunction with the anti-theft
alarm ECU.
When immobilisation occurs on Td5 models, engine crank is disabled by the anti-theft alarm ECU breaking the
earth path for the starter relay coil and the ECM disables the fuel pump relay and the glow plug relay.
When immobilisation occurs on 300Tdi models, engine crank is disabled by the anti-theft alarm ECU breaking the
earth path for the starter relay coil and the engine immobilisation ECU disables the fuel cut-off solenoid, the starter
motor solenoid and the glow plug relay.
Two types of immobilisation are available; passive and active.
Engine Immobilised Warning Lamp
The engine immobilised warning lamp is located in the instrument pack. The lamp is used by the anti-theft alarm
ECU to show that the engine is immobilised during an attempted engine start.
The warning lamp receives a battery supply from the ignition switch position I (aux) via the passenger
compartment fusebox. The anti-theft alarm ECU controls the warning lamp. When the warning lamp is not
required, the ECU supplies a battery supply to the warning lamp. When warning lamp operation is required, the
ECU provides an earth for the bulb.
If the ignition switch is moved to the crank position, but operation of the starter motor is prohibited and the engine
immobilised warning lamp flashes, then the anti-theft alarm ECU has not received the correct code from the
remote handset and the vehicle will remain immobilised. Ensure that the remote handset is in the proximity of the
transponder coil. If the remote handset is not available or inoperative, the immobilisation system can be disarmed
using the EKA procedure outlined later in this section.
If the ignition switch is turned to the crank position III and the remote handset is not in the proximity of the
transponder coil, engine immobilisation will remain active and the warning lamp will flash to inform the driver.
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ELECTRICAL
21
DESCRIPTION AND OPERATION The Heated Front Screen (HFS) is a new feature for 2002MY which is available as part of a cold climate pack on
Td5 engine variants only. The HFS system comprises an HFS ECU, an HFS relay, a controlling switch and the
HFS elements.
The HFS comprises two elements laminated in the windscreen. The elements are connected by bus bars within
the screen and therefore the HFS has only one feed and one earth connector.
The HFS is controlled by the HFS ECU which determines when HFS operation is permitted. The ECU also has a
timer which allows HFS operation for up to 8 minutes. The HFS ECU is located behind the instrument pack,
adjacent to the dim/dip relay. The ECU is connected by a multiplug. The ECU receives an ignition feed via the
satellite fuse box and an engine running signal from the engine oil pressure switch.
A non-latching switch for HFS operation is located in the fascia. The switch has a tell-tale lamp to indicate when
the HFS screen is operative.
The HFS relay is located in the under seat fuse box and receives a permanent battery voltage supply via fusible
link 1 in the under seat fuse box. The relay coil is connected to the HFS ECU and an earth point. When the relay is
operated, battery voltage is supplied from the relay, via fuse 25 in the passenger compartment fuse box to the
HFS element.
When the HFS switch is depressed, a momentary earth path is completed from the HFS ECU, through the switch
to earth. This is sensed by the ECU as a request for HFS operation. If the ECU receives an ignition on signal and
an oil pressure signal, it allows HFS operation. The ECU provides an output to the coil of the HFS relay. When the
coil is energised, the contacts close and battery voltage, via fusible link 1 in the under seat fuse box is supplied to
the HFS element, via fuse 25 in the passenger compartment fuse box. The feed is also supplied via a splice joint
to the HFS switch to illuminate the tell tale lamp in the switch.
The HFS ECU will allow screen operation for up to 8 minutes, after which it removes the feed to the HFS relay
coil, which, after the contacts open, removes the supply to the HFS element and simultaneously extinguishing the
tell tale lamp in the switch. If, during the timed operation period, the HFS ECU receives an additional request
signal from operation of the switch, HFS operation is stopped.
When operating, the HFS element draws approximately 25 Amps. To prevent excess drain on the vehicle battery,
if the ignition on signal and/or the oil pressure switch (engine running) signal is lost, the HFS ECU de-energises, if
already operating, or will not energise the HFS relay.
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ELECTRICAL
23
DESCRIPTION AND OPERATION Heated front seats are a new feature for 2002MY and are available as part of a cold climate pack on Td5 engine
variants only. The heated seats system comprises, two latching switches, a seat relay and heater elements.
The latching switches are located in the fascia. Each switch individually controls its related seat heater elements.
Each switch contains a tell tale lamp to indicate when the seat heaters are active. There is no timer function for the
seat heater operation and the seat heaters will remain active for as long as the switch is latched in and the ignition
is in position II.
The seat heater relay is located in the passenger compartment fuse box and shares its supply and operation with
the front window lift system. The relay receives a permanent battery voltage supply via fusible links 1 and 3 in the
under seat fuse box and fuse 28 in the satellite fuse box. The relay coil is connected to the ignition switch via fuse
7 in the passenger compartment fuse box and an earth point. When the ignition switch is moved to position II, the
relay coil is energised and the contacts close. Power is supplied from the relay to each of the seat heater
switches.
The heater elements are fitted in the seat cushion and squab on the drivers and passenger front seats and are
wired in series. The wiring looms for the elements is long enough to allow the seat squab to be lifted for access to
the under seat fuse box or the storage bin/battery without straining the wiring. The centre seat, if fitted, does not
have heater elements.
The cushion element receives the feed from the switch and contains a thermostatically controlled switch. When
the element temperature reaches 37±3°C (98±3°F) the thermostat cuts the supply to the cushion and squab
elements for that seat. As the temperature of the element falls to 28±3°C (82±3°F), the thermostat will close the
switch contacts allowing power to flow to both elements causing them to heat up again. In this way the thermostat
maintains the cushion and squab element temperatures between the figures stated.
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ELECTRICAL
25
DESCRIPTION AND OPERATION Electric window lift is a new feature for 02MY. The electric windows are only available on the front driver and
passenger doors. Rear passenger doors retain the manual window lift regulator mechanism.
The window lift system comprises a window motor in each front door, two window lift switches located in the fascia
switch panel and a relay, located adjacent to the passenger compartment fusebox. The windows are only
operative when the ignition switch is in position II.
Each window lift motor is located in the door, behind the trim casing. The motor and regulator form a handed
assembly and are not available separately as serviceable items.
The window lift relay receives a permanent battery feed via fusible links 1 and 3 in the under seat fuse box. The
relay coil has one side connected to earth with the other side receiving a feed from the ignition switch position II.
When the ignition is in position II, the relay is energised and battery voltage is supplied to each of the window lift
switches. On vehicles with heated seats, the relay is shared with the heated seat circuit.
Each switch has two wires to its applicable motor. When the switch is operated in either the up or down position,
one wire is supplied with a feed and the other is connected to earth as applicable for the selection made.
Each motor has thermal cut-out protection. If the window reaches the top or bottom limit of its travel or an object
obstructs the window, the thermal cut-out will sense the increased load on the motor and cut the power supply to
the motor brush contacts.
The cut-out time is between 3.5 to 5.0 seconds, with a time to restart of between 1 to 10 seconds. These figures
are based on an ambient temperature of 20°C (68°F) and a voltage of 13.5V.
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86ELECTRICAL
2
REPAIR STARTER MOTOR
Service repair no - 86.60.01
Remove
1.Remove battery cover.
2.Disconnect battery negative lead.
3.Remove fixings and remove underbelly panel.
4.Disconnect Lucar from starter solenoid.
5.Remove nut and disconnect battery lead from
starter solenoid.
6.Remove nut and 2 bolts securing starter to
gearbox housing. Remove starter.
Refit
7.Clean starter motor and mating face.
8.Position starter and tighten nut and 2 bolts to27
Nm (20 lbf.ft)
9.Connect lead to starter solenoid and tighten nut.
10.Connect Lucar to starter solenoid.
11.Fit underbelly panel.
12.Reconnect battery negative lead.
13.Fit battery cover.CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) -
UP TO 02MY
Service repair no - 86.41.32
Remove
1.Remove 2 screws securing lamp cover.
2.Remove lamp cover.
3.Disconnect 2 Lucars from bulb holder.
4.Remove 2 nuts securing lamp to tail door.
5.Remove lamp.
6.Collect gasket.
Refit
7.Position gasket.
8.Position lamp.
9.Secure lamp with nuts.
10.Connect Lucars to bulb holder.
11.Fit lamp cover.
12.Secure cover with screws.
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86ELECTRICAL
8
REPAIR LAMP - FRONT FLASHER
Service repair no - 86.40.42
Remove
1.Remove 2 screws securing flasher lamp to front
wing.
2.Disconnect multiplug and remove lamp.
Refit
3.Position flasher lamp and connect multiplug.
4.Fit and tighten lamp securing screws.BATTERY - DISCONNECT - FROM 02MY
Service repair no - 86.15.99
Remove
1.Remove front seat cushion.
2.Release clip and remove battery cover.
3.Loosen bolt securing negative earth lead, do not
remove lead at this stage.
4.Fit ignition key, turn to position’II’. Turn ignition
off, remove key from lock and immediately
remove negative lead.
Refit
5.Connect negative lead to negative terminal and
tighten bolt to10 Nm (7 lbf.ft).
6.Fit and secure battery cover.
7.Fit seat cushion.
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86ELECTRICAL
16
REPAIR LAMP ASSEMBLY - CENTRE HIGH MOUNTED
STOP LIGHT (CHMSL) - FROM 02MY
Service repair no - 86.41.32
Remove
1.Open rear door.
2.Remove 2 screws and cover from CHMSL.
3.Remove insulated cover from Lucar connector,
release catch’s and disconnect Lucar’s taking
care not to damage screen element.
4.Remove nuts securing lamp to rear screen,
withdraw lamp assembly, collect seals and
washers.
5.Remove rubber backing pad, taking care not to
damage screen obscuration band.
Refit
6.Clean obscuration band and fit new backing pad.
7.Fit lamp assembly, seals and washers. Fit nuts
and tighten to3 Nm (2.2 lbf.ft).
8.Insulate Lucar connector.
9.Connect Lucars to heated rear screen.
10.Fit cover to CHMSL and secure with screws.FLASHER UNIT - HAZARD WARNING - FROM
02MY
Service repair no - 86.55.12
Service repair no - 86.55.15
NOTE: This procedure also covers
removal of the Heated Front Screen Timer
Relay, 86.55.15.
Remove
1.Disconnect battery negative lead.See this
Section.
2.Remove 4 screws securing instrument pack and
release pack from fascia.
3.Disconnect 2 multiplugs from warning lamp
panel.
4.Disconnect instrument pack multiplug from main
harness.
5.Remove instrument pack.
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