1999 HONDA CR-V Pin out

Wiper/Washer
Windshield Washer Tube Replacement
NOTE:
. Take care not to scratch the related parts and body.. When removing the clips, use a clip remover.
Remove the following parts.
. Left front wheelwell protector (see page 20-89). Left inner fender (see page 20-89)
WINDSHIELOWASHER NOZZLES Y-JOINT
Boute the w6sher tubesto the washer reservoir
'97 model:
63'fr{-------
ax---\J
,.&--
\7>: Clip locationsA >,2 B >,1c>, 1D>,1
\
lnstallation is the reverse of the removal procedure.
NOTE:
. Take care not to pinch the washer tubes.
. lf necessary, replace any damaged clips.. After installing, adjust the aim ofthe washer nozzles (see page 20-103).
20-100
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Wiper/Washer
Rear Window Washer Tube Replacement (cont'dl
REAR WINDOWWASHER NOZZLE GSOMMET
\
t
i;r."'..--a
B
REAR WINDOWWASHER TUBE
Route the washer tubeundor the wire harness,
Installation is the reverse of the removal Drocedure.
NOTE;
. Take care not to pinch the washer tubes.. lf necessary, replace any damaged clips.. After installing, adjust the aim of the washer nozzle (see page 20-103).
20-102
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}-Overhaul
1. Remove the filter lid. then pull out the A/C filter
assembly.
Pull out the evaporator temperature sensor from
the evaporator fins.
Remove the self-tapping screws and the clamps
from the housings.
Carefully separate the housings, then remove the
evaporator.
lf necessary, remove the expansion valve When
loosening the nuts of the expansion valve, use a sec-
ond wrench to hold the expansion valve or the evapo-
rator line. Otherwise, they can be damaged.
6. Reassemble the evaporator in the reverse order of
disassembly. Make note of these items.
. Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before
installing them. Be sure to use the right O-rings
for HFC-'134a (R-134a) to avoid leakage.
. Install the expansion valve capillary tube with
the capillary tube in contact with the outlet line
directly, and wrap it with electricaltape.
. Reinstall the evaporator temperature sensor to
its original location.
. Make sure that there is no air leakage.
ELECTRICAL TAPEReplace.Make sure there is no foreign matter stuck between
the capillary tube and outlet line.
CAPILLARY TUAE
EXPANSION VALVE
4.
TEMPERATURESENSORlest, page 22-41
,m
\!{
YFILTER LID
;
I-OWER HOUSINGA/C FILTER ASSEMBLY
22-49
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Heater Unit
Overhaul
1. Remove the self-tapping screws and the heater corecover.
Pull out the grommet from the heater core pipes.
Remove the self-tapping screw and the pipe clamp.
HEATER CORE COVER
Pull out the heate. core. Be careful not to bend the
inlet and outlet pipes during heater core removal.
Reassemble the heater unit in the reverse order of
disassemblv.
HEATER CORE
22-52
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A/C System Service
Pressure Test Chart
NOTE: Performance Test is on page 22-56.
Test resultsRelatad symptomsPrcbable caus€Remody
Discharge (high)pressure 6bnormallyhagh
After stopping compressor, pressuredrops to about 200 kPa 12.0 kgtlcm,,28 psi) quickly, and then lalls gradualty.
Air in systemDischarge, evacuate, and rechargewith specified amount.Evacuation: see page 22-60Charging: see page 22-61No bubbles in sight glass whencondenser is cooled by waterExcessive refrigerant in systemDischarge, evacuate, and rechargewith specilied amount.Reduced or no air flow throughcondenser. Clogged condenser or radia-tor fins. Condenser or radiator fannot wo.king properly
CleanCheck voltage and fan rpm.Check fan direction.
Line to condensor is excossivelv hot.Restricted flow of relrigerant insy$emFestricted lines
Discharge pressureabnormally lowExcessive bubbles in sight glass;condenser is not hot.Insufficient retrigerant inCheck for leak.Charge system.High and low pressures are balancedsoon after stopping compressor. Lowside is higher than normal.
. Faulty compressor discharge
. Faulty compressor seal
Replace the comprossor.
Outlet ot expansion valve is notfrosted, low-pressure gauge indicates
' Faulty expansion valve. Moisture in system. Replace. Discharge, evacuate, andrecharge with specified amount.Suction {low) pros,sure abnormallyExcessive bubbles in sight glass;condenser is not hot.Insufficiont relrigerant inRepair the leaks.Discharge, evacuate, andrecharge with specified amount.Charge as r€quired.Expansion valve is not frosted, andlow-pressure line is not cold. Low-pressure gauge indicates vacuum.
' Frozen expansion valvelMoisture in system). Faulty expansion valve
. Discharge, evacuate, andrecharge with specitied amount.. Replace th€ expansion valve.Discharge temperature is low, and theair llow trom vents is restricted.Frozen evaporatorRun the fan with compressor off,then check evaporator tempera,ture sensor.Expansion valve is frosted.Clogged expansion valveClean or replace.Feceiver/dryer outlet is cool, and inlotrs w6rm (should be warm duringoperation).
Clogged receiver/dryerReplace
Suction pressureabnormally highLow-pressure hose and check joint arecooler than tho temperature aroundevaporator.
. Expansion valve open too long. Loose expansion capillarytube
Repair or roplace.
Suction pressure is lowored whencondenser is cooled by water.Excessive refrigerant in systemDischarge, evacuate, and rechargewath specified amount.High and low-pressure are equalizedas soon as tho compressor is stopped,and both gauges tluctuate whilerunning.
Faulty gasketFaulty high-pressure valveForeign panicle stuck in high-
Replace the compressor.
Slction and dis,charge pressutesabnormally high
Reduced air flow through condens€r,. Clogged condenser orradiator tins. Condenser or radiator fannot working properly
CleanCheck voltage and fan rpm.Check Ian direction.
No bubbles in sight glass whencondenser is cooled by walerExcessive refrigerant jn systemDischarge, evacuate, and rechargewith specified amount.Suction and dis-charge pressureabnormally low
Low-pressure hose and motalendareas are cooterlhan evaporator.Clogged or kinked low-pressure hose pansRepair or replace.
Temperature around expansion valvers too low compared with that aroundClogged high-pressure lineRepair or replace.
Refrigerant leaksCompressor clutch is diny.Compressor shaft seal leakingReplace the compressor.Compressor boltls) are dirty.Leaking around bolt(s)Tighton bolt{s) or replacecompressor.Compressor gasket is wet with oil.Gasket leakingReplace the compressor,
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Connector ldentification and Wire Harness Routing
Hoat6r Sub-harness
Connector or
Tgrminal
Numbsr ot
CavitiesLocalionConnects toNotes
c73']
c731
c732
c733
c734
c735
c736
c737
c738
c739
c7 40
c7 40
5
7
7
24
1
Under middle of dash
Under middle of dash
Behind middle of dash
Behind middle of dash
Behind glove box
Behind glove box
Behind glove box
Behind glove box
Behind glove box
Behind glove box
Behind middle of dash
Behind middle of dash
Main wire harness {C436)
Main wire harness (C436)
Mode control motor
Dashboard wire harness (C522)
Air mix control motor
Evaporator temperature sensor
Blower motor high relay
Blower motor
Power transistor
Recirculation control motor
Dashboard wire harness (C523)
Dashboard wire harness (C523)
'97 model'98 - 00
modsls
'97 model'98 - 00
mooels
Combination Switch Sub-harness
Conneqtor ol
Terminal
Number of
CavitiesLocationConnests toNotos
c751
c753
c754
c755
c756
c757
c758
c760
c760
6
7
12
10
2
7
6
8
5
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Behind steering column
Behind steering column
Behind steering column
Behind steering column
Behind steering column
Behind steering column
Under left side of dash
Under left side of dash
Under-dash fuse/relay box (C914)
Under-dash fuse/relay box {C915)
Main wire harness (C413)
Main wire harness (C413)
Shift lock solenoid
Parking pin switch
Combination light switch
Combination light switch
Wiper/washer switch
Wiper/washer switch
Main wire harness (C442)
Main wire harness (C442)
'97 - 98
mod6ls'99 - 00
models
'97 - 98
models'99 - 00
models
23-36
,
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JWiring Precautions
. Never attempt to modify, splice or repair SRS wiring.
NOTE: SRS wiring can be identified by special yellow
outer coveflng.
Be sure to install the harness wires so that they are
pinched or interfering with other parts.
Make sure all SRS ground locations are clean and
grounds are securely fastened for optimum metal-to-
metal contact. Poor grounding can cause intermittent
problems that are difficult to diagnose.
GROUND TERMINAL
CONTACT
CONTACT
24-21
Spring-loaded Lock Connestor with
Built-in Short Gontact
The driver's airbag/front passenger's airbag and seat
belt tensioners have a spring-loaded lock connector with
a built-in short contact. When this connector is discon-
nected, the power terminal and the ground terminal in
the airbag connector are automatically shorted.
Conngctor halvcs diSconnested:
GROUND TERMINAL
SHORT CONTACT
CABIf REEL CONNECTOR
Connector halves connected;
ACT
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Troubleshooting
Self-diagnostic Procedures
The self-diagnostic function of the SRS system allows it to locate the causes of system problems and to store this informa-
tion in memory, For easier troubleshooting, this data can be retrieved via a data link circuit.
. When you turn the ignition switch ON (ll). the SRS indicator will come on. lf it goes off after six seconds, the system is
normal.
. lf there is 8n abnormality, the system locates and defines the problem. stores this information in memory, and turns
the SRS indicator light on. The data will remain in the memory even when the ignition switch is turned off or if the bat-
terv is disconnected.
. When you connect the SCS service connector to the service check connector (2P), and turn the ignition switch ON (ll),
the SRS indicator light will indicate the diagnostic trouble code (DTC) by the number of blinks.
. After reading and recording the DTC, proceed with the troubleshooting forthis code.
Precsutions
. Use only a digital multimeter to check the system. lf it's not a Honda multimeter. make sure its output is 10 mA (0.01 A)
or less when switched to the smallest value in the ohmmeter range. A tester with a higher output could damage the
airbag circuit or cause accidental airbag deployment and possible injury.
. Whenever the ignition switch isON (ll). or has been turned OFF for less than three minutes, be careful nottobumpthe
SRS unit; the airbags could accidentally deploy and cause damage or injuries.
. Before you remove the SRS main harness, disconnect the airbag and tensioner connectors (see page 24-23).
. Make sure the battery is sufficiently charged (see section 23). lf the battery is dead or low, measuring values won't be
correct.
. Do not touch a tester probe to the terminals in the SRS unit or harness connectors, and do not connect the terminals
with a jumper wire. Use only the backprobe set and the SCS service connector.
For backprobing spring-loaded lock type con nectors, .efet to page 24-22.
Reading the DTC
When the SRS indicator light is on, read the DTC using one of these methods;
A. Connect the Honda PGM Tester to the 16P Data Link Connector {DLC), and follow the tester's prompts. lf the tester
indicates no DTC, DTC 9-1 and DTC 9-2, double-check by jumping the service check connector (2P) and watching the
SRS indicator light (see next page).
HONDA PGM TESTER
DATA LINK CONNECIOR {DLCI {16P)
24-26
,1
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