1999 HONDA CIVIC Shift

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Page 639 of 2189

HONDA CIVIC 1999 6.G Workshop Manual Change Holder AssemblY
,Glearance InsPection
1.Measure the clearance between the shift piece and
the shift arm holder.
Standard: 0.1 - 0.3 mm {0.004 - 0.012 in)
service Limit: 0.6 mm {0.02 in)
lf the

Page 640 of 2189

HONDA CIVIC 1999 6.G Workshop Manual Change Holder Assembly
Clearance Inspection (contd)
7. Measure the clearance between the select arm andthe 10 mm shim.
Standard: 0.01 - 0.2 mm (0.0004 - 0.008 in)
lf the clearance is not within the s

Page 641 of 2189

HONDA CIVIC 1999 6.G Workshop Manual UO
11. Measure the clearance between the select arm and
the change Piece.
Standard: 0.05 - O25 mm 10002 - 0010 in)
Servica Limii: 0.5 mm {0.02 in)
lf the clearance is more than the service limit, m

Page 643 of 2189

HONDA CIVIC 1999 6.G Workshop Manual Mainshaft, Countershaft, Shift Fork
Removal
1.Remove the mainshaft and the countershaft assem-
blies with the shift forks from the clutch housing.
NOTE: Tape the mainshaft spline before removing
the m

Page 644 of 2189

HONDA CIVIC 1999 6.G Workshop Manual Shift Rod
Removal
1. Remove the shift rod boots.
2. Remove the change piece attaching bolt and thespring washer.
3, Bemove the set screw. then remove the spring andthe steel ball.
4, Remove the shift

Page 645 of 2189

HONDA CIVIC 1999 6.G Workshop Manual Shift Fork AssemblY
lndex
-A erior ro reassemblinq. clean all the parts in solvent, dry them and apply lubricant to any contact pans
I
mm PIN PUNCH
sTH/REVERSESI{IFT FORK
3RD/4TH SHIFT FORK

Page 646 of 2189

HONDA CIVIC 1999 6.G Workshop Manual Shift Fork Assembly
Clearance Inspection
NOTE: The synchro sleeve and the synchro hub shouldbe replaced as a set.
1. Measure the clearance between each shift fork andits matching synchro sleeve.
Stand

Page 671 of 2189

HONDA CIVIC 1999 6.G Workshop Manual Transmission
ReassemblY
1. Install the new oil seal
2. Set the change Piece.
3. Install the shift rod
4. Install the steel ball the spring, and the set screw
5. Install the spring washer and change