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2-8 Manual Transmission
Set the parking brake, shift your gear selector to
NEUTRAL and hold the clutch pedal to the floor while
starting the engine.
Starter Motor Operation
1. The starter motor will disengage if you release
the key or the engine reaches a predetermined
engine speed.
2. To prevent overheating, the starter motor will
disengage after continuously operating for 15 seconds.
You must release the key from the start position to
re
-engage the starter.
3. The starter motor will not engage if the engine is
already running.
4. The starter motor will disengage if, after two
seconds, the starter pinion gear does not engage the
flywheel or there is no engine rpm signal from the
engine speed sensor.
Starting Your Engine
1. Without pushing the accelerator pedal, turn your
ignition key to START. When the engine starts, let
go of the key. The idle speed will go down as your
engine gets warm.
2. If the engine doesn't start in 10 seconds, push the
accelerator pedal all the way down and crank the
engine for five more seconds, unless it starts sooner.
3. If your engine still won't start (or starts but then
stops), it could be flooded with too much gasoline.
Wait 15 seconds to let the starter motor cool down.
Do Steps 1 through 3 again.
When the engine starts, let go of the key and the
accelerator pedal.
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2-13
The manual fast idle feature is activated by pressing the
switch on the instrument panel. When the switch is
pressed again, or any of the previous conditions are not
met, manual fast idle will be deactivated.
Manual fast idle can be used to set any desired idle
speed. To set a new temporary engine idle speed:
1. Make sure all of the previously described conditions
are met.
2. Press the accelerator pedal to the desired engine speed.
3. Momentarily press the manual FAST IDLE switch.
The temporary idle speed will be set. This new rpm
level will be remembered by the system until either the
ignition is turned to OFF or a new idle speed is set.
Radiator Shutters -- Caterpillar
(If Equipped)
Radiator shutters aid engine warm-up by blocking the
airflow through the radiator and charge the air cooler to
conserve heat in cold conditions.
The radiator shutters on your vehicle (if equipped)
operate automatically. When the ignition switch is in
RUN or START and the engine temperature is below
195F (90C), the shutters will close, blocking the flow
of air through the radiator and charge the air cooler.When the engine temperature reaches 195F (90C), the
shutters will open to the normal operating position.
Engine Checks Before Operating
When you've started your engine, let it run for 20 to
30 seconds before you put a load on the engine.
But don't leave the vehicle while the engine is running.
During this warm
-up period, check your warning lights
and gages:
If oil pressure doesn't begin to rise within 15 seconds
of starting, stop the engine and find the cause.
If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.
If you have air brakes, the dual
-needle air pressure
gage should read at least 105 psi (720 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. If the pressure doesn't build up or drops
during warm
-up, stop the engine and find the cause
before you try to move the vehicle. Recommended
air pressure before actually driving away is
120 psi (830 kPa).
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2-47 Heated Outside Mirrors (If Equipped)
If your vehicle has heated
mirrors, you'll find this
switch on the upper right
side of your instrument
panel area, just above the
radio. Use it to operate your
mirror heaters to defrost or
defog your mirrors.
When you turn on the mirror heaters, an indicator light
in the switch will be lit to tell you the heaters are on.
Once the mirrors are clear for viewing, turn the switch
off. The mirror heaters remain on until the heater switch
or ignition switch is turned off. However, when you turn
the ignition back on, the heater switch will again be on
until turned off.
Ashtray and Cigarette Lighter
(If Equipped)
The ashtray is just below the gages on the right side of
your instrument panel. If you have a cigarette lighter, it
is inside the ashtray.
To use the lighter, press it in all the way and let go.
When it's ready, it will pop back by itself.
NOTICE:
Don't hold a cigarette lighter in with your hand
while it is heating. If you do, it won't be able to
back away from the heating element when it's
ready. That can make it overheat, damaging the
lighter and heating element.
To remove the ashtray for cleaning, pull up on the
front of it.
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2-61 Anti-Lock Brake System Warning Light
(Option)
With the anti-lock brake
system, this light will come
on when you start your
engine and it may stay on
for several seconds.
That's normal.
If the light stays on, or comes on when you're driving,
your vehicle needs service. If the PRIMARY BRAKE or
LOW AIR warning light isn't on, you still have brakes,
but you don't have the anti
-lock brake feature. If the
PRIMARY BRAKE and/or LOW AIR warning light is
on, you don't have anti
-lock brakes and there's a
problem with your regular brakes. See ªBrake System
Warning Lightº earlier in this section.
The anti
-lock brake system warning light should come
on briefly when you turn the ignition key to RUN. If the
light doesn't come on then, have it fixed so it will be
ready to warn you if there is a problem.
Engine Coolant Temperature Gage
Gasoline Engine Diesel Engine
This gage shows the engine coolant temperature. If
the gage pointer moves into the red area, your engine
coolant might have overheated and your engine may be
too hot. You should pull off the road, stop your vehicle
and turn off the engine as soon as possible.
See ªEngine Overheatingº in the Index. If you have a
Caterpillar
diesel engine, also see your Caterpillar
Operation & Maintenance Manual.
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3-1
Section 3 Comfort Controls and Audio Systems
In this section, you'll find out how to operate the comfort control and audio systems offered with your vehicle.
Be sure to read about the particular systems supplied with your vehicle.
3
-2 Comfort Controls
3
-5 Air Conditioning
3
-5 Heating
3
-6 Defogging
3
-6 Ventilation System
3
-7 Audio Systems
3
-7 Setting the Clock3
-8 AM/FM Stereo
3
-10 Remote Cassette Tape Player (If Equipped)
3
-10 Understanding Radio Reception
3
-11 Tips About Your Audio System
3
-12 Care of Your Cassette Tape Player
3
-12 Fixed Mast Antenna
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Comfort Controls
Standard Comfort Controls
If your vehicle does not have air conditioning, this is
what your comfort controls will look like.
Function Lever
The top lever can be moved to three different heating
functions. If you place the lever between positions, it
will send air out both vents.
VENT: The air comes out at the vents on your
instrument panel and at your front side windows.
HEATER: Heated air comes out near the floor.
This is the best setting for cold weather.
DEFOG: This setting operates the defogger.
Heated air comes out near the windshield. Use this when
fog or ice is on the windshield.
Temperature Lever
The bottom lever lets you select the temperature of the
air flowing into your vehicle. Move the lever to the plus
symbol for warmer air. Move the lever to the minus
symbol for cooler air.
If your engine is equipped with an engine coolant heater,
you can use it during initial start
-up in cold weather
(20F (
-8C) or lower) to help heat the passenger
compartment faster. See ªEngine Coolant Heaterº in
the Index.
Fan Knob
The fan knob has four positions. To increase airflow,
turn the knob toward the plus symbol. To decrease
airflow, turn it toward the minus symbol.
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3-5
OFF
Press this button to turn the air conditioning/heating
system off. Pressing OFF will erase the present mode of
operation from the system's memory. Outside air will
still come out of the heater outlet whenever the vehicle
is moving forward.
If the OFF button is pressed, you must press A/C,
MAX or one of the BLEND buttons to turn the system
back on.
Air Conditioning
When you first turn on your vehicle's air conditioning,
open the windows long enough to clear the vehicle of
hot air, then close them. Using the MAX button can also
help. See ªMAX Buttonº earlier in this section for
more information.
For normal cooling on hot days, use A/C with the
temperature selector toward C.
When you press the A/C button to turn the air
conditioner off, the system will operate in the vent
mode. When you turn the air conditioner back on, the
system will operate in the mode you last selected unless
the OFF button was pressed.If your air conditioner develops high system pressure, it
will automatically go into the MAX mode and REC will
light on your display. The A/C system will remain in the
MAX mode, even if you press the MAX button, until
system pressure returns to a normal level.
Heating
On cold days, use HEATER with the temperature
selector all the way toward H. When the inside of the
vehicle has reached a comfortable temperature, maintain
it by using the temperature selector bar.
If your vehicle is equipped with a diesel engine, and the
engine has been idling for a long time when it's cold
outside, your heater may blow out cool air. This is
normal. When you increase the engine speed under load,
your heater should blow out warmer air. If it doesn't,
your coolant level may be low. See ªEngine Coolantº in
the Index to check your coolant level.
While idling your diesel engine, you can use the MAX
button to recirculate the air in the cab to help maintain
interior heat. This will preserve engine coolant temperature
and cab heat when idling cannot be avoided.
Using the MAX button while driving is not recommended
because interior window fogging can result.
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5-1
Section 5 Problems on the Road
Here you'll find what to do about some problems that can occur on the road.
5
-2 Hazard Warning Flashers
5
-3 Other Warning Devices
5
-5 Jump Starting
5
-9 Towing Your Vehicle
5
-18 Engine Overheating
5
-20 Cooling System (Gasoline Engine)5
-27 Cooling System (Diesel Engine)
5
-33 Engine Fan Noise
5
-34 If a Tire Goes Flat
5
-34 Changing a Flat Tire
5
-37 If You're Stuck: In Sand, Mud, Ice or Snow
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