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2-11 Cold Weather Starting (Caterpillar
Diesel)
Because the diesel engine uses compression ignition, it
is harder to start in cold weather than a gasoline engine.
The air intake heater and use of the proper engine oil,
optional engine coolant heaters and optional ether
injection systems help cold weather starting. See the
Caterpillar
Operation & Maintenance Manual for
more information.
Diesel Engine Warm-Up
Several factors affect how quickly your diesel engine
warms up. These can include outside temperature,
engine load, idle time and your vehicle's option content.
Your vehicle may be equipped with some features that
can help the engine reach operating temperature sooner.
Some of these features are discussed below.
Also, remember that an automatic transmission adds
heat to the cooling system through the heat exchanger in
the radiator. Because of this, vehicles equipped with
automatic transmissions are often able to retain engine
coolant heat better than manual transmission vehicles.
See your Caterpillar
Operation & Maintenance manual
for additional diesel engine warm
-up information.
Engine Automatic Shutdown (If Equipped)
Your CHECK GAGES light will come on if the system
senses high engine temperature or low engine oil
pressure. If high engine temperature is detected, you
will also hear a tone alarm at two beats per second. The
alarm and the light will remain on until the condition is
fixed. If the engine temperature condition worsens, the
tone alarm will go to five beats per second. When a low
oil pressure condition is detected, the five beat per
second alarm will come on immediately.
If the system senses low engine coolant, the five beat
per second alarm and the LOW COOLANT warning
light will come on.
The five beats per second tone alarm means that your
engine will shut down in 25 seconds. Pull off the road
and shut off the engine. Don't start it until the reason for
the problem is known, and the problem is fixed. If the
engine shuts down when you are still in traffic, you can
restart the engine and get another 25 seconds of
operation. Do this only if you have to, since there is a
problem that can harm the engine if it isn't fixed.
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2-13
The manual fast idle feature is activated by pressing the
switch on the instrument panel. When the switch is
pressed again, or any of the previous conditions are not
met, manual fast idle will be deactivated.
Manual fast idle can be used to set any desired idle
speed. To set a new temporary engine idle speed:
1. Make sure all of the previously described conditions
are met.
2. Press the accelerator pedal to the desired engine speed.
3. Momentarily press the manual FAST IDLE switch.
The temporary idle speed will be set. This new rpm
level will be remembered by the system until either the
ignition is turned to OFF or a new idle speed is set.
Radiator Shutters -- Caterpillar
(If Equipped)
Radiator shutters aid engine warm-up by blocking the
airflow through the radiator and charge the air cooler to
conserve heat in cold conditions.
The radiator shutters on your vehicle (if equipped)
operate automatically. When the ignition switch is in
RUN or START and the engine temperature is below
195F (90C), the shutters will close, blocking the flow
of air through the radiator and charge the air cooler.When the engine temperature reaches 195F (90C), the
shutters will open to the normal operating position.
Engine Checks Before Operating
When you've started your engine, let it run for 20 to
30 seconds before you put a load on the engine.
But don't leave the vehicle while the engine is running.
During this warm
-up period, check your warning lights
and gages:
If oil pressure doesn't begin to rise within 15 seconds
of starting, stop the engine and find the cause.
If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.
If you have air brakes, the dual
-needle air pressure
gage should read at least 105 psi (720 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. If the pressure doesn't build up or drops
during warm
-up, stop the engine and find the cause
before you try to move the vehicle. Recommended
air pressure before actually driving away is
120 psi (830 kPa).
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2-14
The charging system light should come on when the
ignition switch key is turned to RUN or START and
should go out when the engine is running above idle.
If the light doesn't go out or comes back on during
normal engine operation, have the charging system
checked right away. (This light tells you if the
generator is not charging; it doesn't reflect the
condition of the battery.)
The voltmeter charge indicator gage tells you the
condition of your battery's charge. The gage should
be in the center area during engine operation. The
red area on the left indicates an undercharge
condition; the red area on the right indicates an
overcharge. If the gage is in either red area, have the
battery and charging system checked right away.
NOTICE:
Don't allow the engine to operate at low idle for
more than five minutes. This can cause low
engine operating temperatures which can affect
engine operation and reduce engine life. Engine
idle speed should be increased to 1200 rpm
whenever extended idle is required. Once started,
the engine should be placed under load to allow
the engine coolant temperature to reach
150F (66C) before shutting off the engine.
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2-16
4. Before starting the engine, be sure to unplug the cord.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature.
Above 32F (0C), the coolant heater is not required.
From 32F to
-10F (0C to -23C), keep the
coolant heater plugged in at least two hours. Below
-10F (-23C), keep the coolant heater plugged in for
a minimum of eight hours or overnight. It will not harm
either the coolant heater or the vehicle to leave the
coolant heater plugged in longer than the times stated.
Be sure to remove and store the cord before starting the
engine. See ªDiesel Fuel Requirements and Fuel
Systemº in the Index for information on what fuel to use
in cold weather.
Diesel Engine Exhaust Brake
The exhaust brake is available on vehicles equipped
with a diesel engine and air brakes (or an air
compressor). It is located in the exhaust system.
The switch is on the upper
right side of the instrument
panel and turns the exhaust
brake on and off.
The exhaust brake indicator light is on when the exhaust
brake is in use.
The exhaust brake is used to help slow the vehicle and
may assist the vehicle's foundation brakes. The use of the
exhaust brake will assist the braking of the vehicle and
prolong the life of the foundation brake lining material.
When using the exhaust brake, the proper gear range
selection is important. The exhaust brake will be most
effective if the gear range selected is the lowest possible
range that does not allow the engine rpm to go more than
200 rpm above rated (full load) rpm as shown on the
Engine Information Plate. (Do not exceed 2900 rpm.)
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2-61 Anti-Lock Brake System Warning Light
(Option)
With the anti-lock brake
system, this light will come
on when you start your
engine and it may stay on
for several seconds.
That's normal.
If the light stays on, or comes on when you're driving,
your vehicle needs service. If the PRIMARY BRAKE or
LOW AIR warning light isn't on, you still have brakes,
but you don't have the anti
-lock brake feature. If the
PRIMARY BRAKE and/or LOW AIR warning light is
on, you don't have anti
-lock brakes and there's a
problem with your regular brakes. See ªBrake System
Warning Lightº earlier in this section.
The anti
-lock brake system warning light should come
on briefly when you turn the ignition key to RUN. If the
light doesn't come on then, have it fixed so it will be
ready to warn you if there is a problem.
Engine Coolant Temperature Gage
Gasoline Engine Diesel Engine
This gage shows the engine coolant temperature. If
the gage pointer moves into the red area, your engine
coolant might have overheated and your engine may be
too hot. You should pull off the road, stop your vehicle
and turn off the engine as soon as possible.
See ªEngine Overheatingº in the Index. If you have a
Caterpillar
diesel engine, also see your Caterpillar
Operation & Maintenance Manual.
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2-67 Daytime Running Lamps (DRL)
Indicator Light
This light is located on the
upper cluster portion of the
instrument panel. It goes on
whenever the Daytime
Running Lamps are on. See
ªDaytime Running Lampsº
in the Index.
When it begins to get dark, the DRL indicator light is a
reminder to turn on your headlamps.
Check Gages Indicator Light (If Equipped)
This light will come on as
you're starting the engine,
just as a check.
If it ever comes on and stays on while you are driving,
however, it means that either your engine coolant
temperature gage or your engine oil pressure gage may
be showing a reading in the warning zone.
When the CHECK GAGES light comes on, you will
also hear a warning tone. The tone and the light will stay
activated until the problem is corrected.
This light may also come on if your vehicle is equipped
with the optional automatic engine shutdown system and
engine shutdown has begun. See ªEngine Automatic
Shutdownº in the Index.
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3-2
Comfort Controls
Standard Comfort Controls
If your vehicle does not have air conditioning, this is
what your comfort controls will look like.
Function Lever
The top lever can be moved to three different heating
functions. If you place the lever between positions, it
will send air out both vents.
VENT: The air comes out at the vents on your
instrument panel and at your front side windows.
HEATER: Heated air comes out near the floor.
This is the best setting for cold weather.
DEFOG: This setting operates the defogger.
Heated air comes out near the windshield. Use this when
fog or ice is on the windshield.
Temperature Lever
The bottom lever lets you select the temperature of the
air flowing into your vehicle. Move the lever to the plus
symbol for warmer air. Move the lever to the minus
symbol for cooler air.
If your engine is equipped with an engine coolant heater,
you can use it during initial start
-up in cold weather
(20F (
-8C) or lower) to help heat the passenger
compartment faster. See ªEngine Coolant Heaterº in
the Index.
Fan Knob
The fan knob has four positions. To increase airflow,
turn the knob toward the plus symbol. To decrease
airflow, turn it toward the minus symbol.
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3-3 Optional Comfort Controls (If Equipped)
If your vehicle has air conditioning, your comfort
controls will look like this.
Your system has a lighted display showing each system
when it is operating. During normal operation, all the
lights won't come on at the same time. Only the ones
displaying the current settings will light.
Temperature Selector Bar
The bar under your system display lets you select the
temperature of the air coming into the passenger area of
your vehicle. Press COLD for cooler air and press HOT
for warmer air. Release the bar when the system reaches
the temperature you want. The temperature is shown on
the display by an arrow moving between C and H.
If your engine is equipped with an engine coolant heater,
you can use it during initial start
-up in cold weather
(20F (
-8C) or lower) to help heat the passenger
compartment faster. See ªEngine Coolant Heaterº in
the Index.
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