Page 229 of 328
yellowblue
6-31
CAUTION:
Don't add brake fluid before you check the level.
If you do, you could get too much brake fluid.
Brake fluid could spill on the hot engine and it
can catch fire. You could be burned and your
vehicle could be damaged.
Checking Brake Fluid
Apply the brake pedal several times with the ignition
off. Then clean one of the reservoir caps and the area
around the cap, and remove it. The fluid level should be
even with the bottom ring of the filler opening.
If it's low, add enough fluid
to fill the reservoir to the
proper level.
What to Add
Use the proper fluid listed in your Maintenance
Schedule. Use new brake fluid from a sealed
container only.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
ProCarManuals.com
Page 230 of 328

yellowblue
6-32
CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
NOTICE:
Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to be
replaced. Don't let someone put in the
wrong kind of fluid, and don't use DOT
-5
silicone brake fluid.
NOTICE: (Continued)
NOTICE: (Continued)
If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See ªAppearance Careº in
the Index.
Four-Wheel Disc Brakes (Hydraulic Only)
Your vehicle has four-wheel disc brakes.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
Brake linings should always be replaced as complete
axle sets.
ProCarManuals.com
Page 234 of 328
yellowblue
6-36
Electric/Hydraulic Parking
Brake Fluid
If you have an electric/hydraulic parking brake, a good
time to check the fluid level is when you check the fluid
levels under the hood.
If you need to add fluid, use Dexron III automatic
transmission fluid (GM Part Number 12345881).
How to Check and Add Fluid
First, apply the parking brake. To check the fluid level,
look at the MAX and MIN lines on the side of the
reservoir. If the level is below the MAX line, add fluid.
To add fluid, clean away any dirt around the reservoir
cap. Remove the reservoir cap and add enough fluid to
bring it up to the MAX level.
NOTICE:
Always use proper fluid (automatic transmission
fluid), not brake fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
ProCarManuals.com
Page 238 of 328
yellowblue
6-40
ITEM NO. ITEM REMARKS
15 Transmission Fill to level of filler plug.
16 Transmission
-Auto*Check fluid level.
17 Propshaft Slip Joint One fitting each joint; lubricate with GM Part
No. 1051344 Wheel Bearing Lubricant.
18 Propshaft U
-Joints One fitting each joint (1480 and 1550 Series); lubricate
with GM Part No. 1051344 Wheel Bearing Lubricant. Two
fittings each joint (1610 Series and larger); lubricate with
GM Part No. 1051344 Wheel Bearing Lubricant.
19 Rear Wheel Bearing Hand
-pack or lubricate.
20 Rear Axle Fill to level of filler plug.
21 Parking Brake Clevis Pin$ Apply chassis lubricant.
22 Master Cylinder $ Fill to 1/4, (6 mm) below opening.
23 Parking Brake Lever Pivot*$ Apply chassis lubricant.
* Applies to some vehicles.
Applies to air brakes only.
Refer to Allison Transmission Operator's Manual.
$ Applies to hydraulic brakes only.
ProCarManuals.com
Page 281 of 328

yellowblue
7-5
Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
after 100,000 miles (166 000 km) should be performed
at those same intervals.
This vehicle has a computer that lets you know when to
change your engine oil. This is not based on mileage,
but on engine revolutions and engine operating
temperature. When the computer has calculated that the
oil needs changing, the Oil Life Indicator will indicate
that a change is necessary.
See ªFootnotesº at the end of this Maintenance Schedule
for further explanation of maintenance services and
Caterpillar
diesel application.
100 Miles (160 km)
Wheel stud nut service. (45)
500 Miles (800 km)
Wheel stud nut service. (45)
1,000 Miles (1 600 km)
Wheel stud nut service. (45)(46)
3,000 Miles (5 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Clutch pedal free travel service. (10)
Rear axle air shift motor service. (11)
6,000 Miles (10 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
9,000 Miles (15 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
ProCarManuals.com
Page 282 of 328

yellowblue
7-6 12,000 Miles (20 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)
Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
15,000 Miles (25 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Air brake service (or every 6 months, whichever
occurs first). (39)
18,000 Miles (30 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Inspect door hinge pins and bushings and replace as
necessary. Lubricate door hinge pins and rollers with
engine oil.
ProCarManuals.com
Page 283 of 328

yellowblue
7-7
Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
21,000 Miles (35 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
24,000 Miles (40 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)
Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Thermostatically controlled air cleaner service
(or every 24 months, whichever occurs first).
(3)(4)(25)
(Continued)
ProCarManuals.com
Page 284 of 328

yellowblue
7-8 24,000 Miles (40 000 km) (Continued)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)
Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or 900 hours, whichever occurs first). (42)
27,000 Miles (45 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
30,000 Miles (50 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)Air cleaner filter replacement service (or every
24 months, whichever occurs first). (3)(4)(27)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Air brake service (or every 6 months, whichever
occurs first). (39)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first). (40)
33,000 Miles (55 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
ProCarManuals.com