1999 DODGE RAM brake
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![DODGE RAM 1999 Service Repair Manual DTCs from ABS and SRS modules.
Updating Secret Key Data
Connect scan tool to Data Link Connector (DLC) below drivers\
side of instrument panel. Go to ENGINE, then MISC menu on scan](/manual-img/12/56915/w960_56915-380.png "DODGE RAM 1999 Service Repair Manual DTCs from ABS and SRS modules.
Updating Secret Key Data
Connect scan tool to Data Link Connector (DLC) below drivers\
side of instrument panel. Go to ENGINE, then MISC menu on scan")
DTCs from ABS and SRS modules.
Updating Secret Key Data
Connect scan tool to Data Link Connector (DLC) below driver's\
side of instrument panel. Go to ENGINE, then MISC menu on scan tool.
Place the SKIM in SECURED ACCESS MODE by using the appropriate
Personal Identification Number (PIN) for this vehicle. PIN may be
obtained from the owner, vehicle's invoice, or from the manufacturer.
Select UPDATE THE SECRET KEY DATA. The data will be transferred from
Smart Key Immobilizer Module (SKIM) to the PCM.
NOTE: If 3 attempts are made to enter the SECURED ACCESS MODE using
the incorrect Personal Identification Number (PIN), the
SECURED ACCESS MODE will be locked out for one hour. To exit
this locked-out mode, leave ignition switch in the ON
position for one hour with all accessories turned off. It may
be necessary to monitor battery state and connect a battery
charger.
FWD CARS & FWD VANS
Transaxle Shift Quality Quick Learn Procedure (All FWD Cars
Except Avenger & Sebring Coupe, & All FWD Vans)
1) Transaxle shift quality quick learn procedure must be
performed to provide proper transaxle operation if any of the
following have been done:
* Vehicle battery was disconnected.
* Transaxle assembly was replaced.
* Transmission Control Module (TCM) was replaced.
* Solenoid assembly was replaced.
* Valve body was reconditioned or replaced.
2) Transaxle shift quality quick learn procedure must be
performed using Chrysler's Diagnostic Readout Box III (DRB-III) scan
tool. Following conditions must be met when performing transaxle shift
quality quick learn procedure:
* Brakes must be applied.
* Engine speed must be greater than 500 RPM.
* Throttle position sensor angle must be less than 3 degrees.
* Shift lever must remain in designated position until prompted
to shift to overdrive.
* Shift lever must remain in overdrive after the shift to
overdrive until scan tool indicates procedure is complete.
* Calculated oil temperature must be within 60-200
F
(16-93 C).
3) Connect scan tool to Data Link Connector (DLC) below
driver's side of instrument panel. For DLC location, see appropriate
SELF-DIAGNOSTICS article in ENGINE PERFORMANCE.
4) Go to TRANSMISSION display on scan tool. Go to
MISCELLANEOUS display on scan tool. Select QUICK LEARN PROCEDURE
display on scan tool. Follow instructions displayed on scan tool to
perform transaxle shift quality quick learn procedure. Remove scan
tool.
Transaxle Shift Quality Quick Learn Procedure (Avenger &
Sebring Coupe)
1) Transaxle shift quality quick learn procedure must be
performed to provide proper transaxle operation after replacing or
overhauling transaxle. After transaxle work is completed, clear any
Diagnostic Trouble Codes (DTCs) as necessary. Connect Chrysler's
Page 383 of 1691
CRUIS E C O NTR O L S YSTE M
1999 D odge P ic ku p R 1500
1999 ACCESSORIES & EQUIPMENT
CHRY - Cruise Control Systems
Dakota, Durango, Ram Pickup, Ram Van & Ram Wagon
CAUTION: When battery is disconnected, vehicle computer and memory
systems may lose memory data. Driveability problems may exist
until computer systems have completed a relearn cycle. See
COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION
before disconnecting battery.
DESCRIPTION
The speed (cruise) control system is electronically
controlled and vacuum operated. The electronic control is integrated
into the Powertrain Control Module (PCM). System consists of the
following components: Powertrain Control Module (PCM), servo, speed
control switches, vacuum reservoir, vehicle speed sensor, speed
control relay and brake switch.
System controls are located on each side of steering wheel
air bag module and consist of ON/OFF, SET, RESUME/ACCEL, CANCEL AND
COAST buttons. System is designed to operate at speeds above 30 MPH.
OPERATION
SYSTEM CONTROLS
To Set Speed Control
Press ON/OFF button to turn speed control system on.
Accelerate to desired speed (minimum of 35 MPH) and press SET/COAST
button. Vehicle speed will be maintained.
NOTE: Speed control system will automatically disengage when
vehicle speed decreases to less than 35 MPH or increases to
more than 85 MPH.
To Disengage Speed Control
Press brake pedal. Press clutch pedal (M/T). Press CANCEL
button. Press ON/OFF button. If ON/OFF button is used, set speed will
be erased from memory.
To Resume Previous Speed
If set speed has not been erased from memory and vehicle
speed is more than 35 MPH, press RES/ACCEL button.
To Increase Speed
With speed control system on, increase set speed by rapidly
pressing and releasing RES/ACCEL button. Each pressing of button will
cause speed increase of 2 MPH. For example, pressing button 3 times
will increase speed by 6 MPH. To increase speed gradually, hold
RES/ACCEL button down until desired speed is reached. When button is
released, new set speed will be maintained.
To Decrease Speed
With speed control system on, decrease set speed by pressing
SET/COAST button. Vehicle speed will gradually decrease. Releasing
button will set a new speed as long as vehicle speed is still more
than 35 MPH.
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![DODGE RAM 1999 Service Repair Manual COMPONENT LOCATIONS
COMPONENT LOCATIONS \
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COMPONENT LOCATIONS \
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COMPONENT LOCATIONS
COMPONENT LOCATIONS \
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Component Location
ABS Control Module
Ram Pickup ....................... Left Side Of Engine Compartment
Ram Van/Wagon ...................................... Under Battery
Data Link Connector (DLC) ...... Lower Left Side Of Instrument Panel\
Output Shaft Speed Sensor (OSS) .......... Left Side Of Transmission\
Park/Neutral Position (PNP) Switch ....... Left Side Of Transmission\
Powertrain Control Module (PCM)
Dakota & Durango ............... Right Front Of Engine Compartment
Ram Pickup ............... Right Rear Corner Of Engine Compartment
Ram Van/Wagon ..................... Under Hood Next To Wiper Motor
Vehicle Speed Sensor (VSS) ........ On Transmission Or Transfer Case\
Extension Housing
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TROUBLE SHOOTING
ROAD TEST
Perform a road test to verify speed control malfunctions.
Ensure speedometer operation is smooth without flutter at all speeds.
Speedometer fluttering may cause surging in speed control system. For
speedometer diagnosis, see appropriate INSTRUMENT PANELS article. If
road test verifies a surge following speed control set and speedometer
operates smoothly, see OVERSHOOT/UNDERSHOOT FOLLOWING SPEED CONTROL
SET.
If road test verifies an inoperative system, and speedometer
operates smoothly, check for:
* Diagnostic Trouble Codes (DTCs). See SELF-DIAGNOSTIC
SYSTEM.
* Misadjusted brake switch. See BRAKE SWITCH under REMOVAL &
INSTALLATION.
* Poor electrical connections at servo.
* Leaking vacuum reservoir, check valve, hoses or connections.
See VACUUM SUPPLY under COMPONENT TESTS.
* Secure attachments of S/C servo cable.
* Smooth operation of throttle linkage.
* Defective PCM or wiring.
* Defective servo. See SPEED CONTROL SERVO under COMPONENT
TESTS.
To verify a speed control electronic malfunction, use scan
tool to check for DTCs. See SELF-DIAGNOSTIC SYSTEM. A speed control
malfunction may occur without setting a FTC. If no DTCs are stored, go
to CHECKING SPEED CONTROL OPERATION under SYSTEM TESTS.
OVERSHOOT/UNDERSHOOT FOLLOWING SPEED CONTROL SET
If operator repeatedly presses and releases set button with
their foot off accelerator (lift foot set) to begin speed control
operation, vehicle may accelerate and exceed desired set speed by 5
MPH and then decelerate to less than desired set speed before
achieving desired set speed.
Speed Control (S/C) has as adaptive strategy that compensates\
for variations in S/C cable lengths. When S/C is set with vehicle
Page 385 of 1691
operator's foot off accelerator pedal, S/C compensates for excessive
S/C cable slack. If lift foot sets are continually used, speed control
overshoot/undershoot condition will develop.
To "unlearn" overshoot/undershoot condition, operator must
press and release set button while maintaining desired speed with
accelerator pedal, then turn S/C switch to OFF position after waiting
10 seconds. This procedure must be repeated 10-15 times to completely
unlearn overshoot/undershoot condition.
COMPONENT TESTS
WARNING: Vehicle is equipped with an air bag. Air bag must be
deactivated before servicing speed control components on or
around steering column. See appropriate AIR BAG RESTRAINT
SYSTEMS article.
NOTE: For component locations, See COMPONENT LOCATIONS. For
connector terminal identification, see CONNECTOR
IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS.
BRAKE SWITCH
Disconnect brake switch 6-pin connector. Using an ohmmeter,
check for continuity at brake switch. See Fig. 1. If continuity is not
as specified in BRAKE SWITCH CONTINUITY table, check brake switch
adjustment. See BRAKE SWITCH under REMOVAL & INSTALLATION. If brake
switch adjustment is okay, replace defective brake switch.
BRAKE SWITCH CONTINUITY
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Switch Plunger Check Between Continuity
Position Terminals
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Released 5 & 6 Yes
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Depressed 1 & 2 Yes
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3 & 4 Yes
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SPEED CONTROL SERVO
1) Start engine. Disconnect Speed Control (S/C) servo 4-pin
connector. Turn S/C on. Using a voltmeter, check voltage at S/C servo
connector terminal No. 3 (Dark Blue/Red wire). Battery voltage should
exist when brake pedal is not depressed. If battery voltage exists, go
to next step. If battery voltage does not exist, check circuit between
brake switch and S/C servo. See WIRING DIAGRAMS.
2) Connect a jumper wire between S/C servo pin No. 3 and S/C
servo connector terminal No. 3. Check voltage at S/C servo pins No. 1,
2 and 4. If battery voltage does not exist, replace S/C servo. If
battery voltage exists, go to next step.
3) Turn ignition off. Check for continuity between S/C servo
connector terminal No. 4 and ground. If continuity exists, test is
complete. If continuity does not exist, repair open ground circuit as
necessary.
VACUUM SUPPLY
Gasoline Engines
1) Disconnect vacuum hose at speed control servo. Install
vacuum gauge to disconnected vacuum hose. Start engine and observe
Page 386 of 1691
gauge. Vacuum reading should be a minimum of 10 in. Hg. Turn engine
off. Vacuum should continue to hold at a minimum of 10 in. Hg.
2) If vacuum is not as specified, check for kinked or leaking
vacuum lines, defective check valve, defective vacuum reservoir or
poor engine performance. If no problems are found, check speed control
servo. See SPEED CONTROL SERVO.
Diesel Engines
1) Disconnect vacuum hose at speed control servo. Install
vacuum gauge to disconnected vacuum hose. Start engine and observe
gauge. Vacuum reading should be a minimum of 25 in. Hg. A vacuum
reservoir is not used on diesel vehicles.
2) If vacuum is not as specified, disconnect vacuum supply
hose from vacuum pump. Install vacuum gauge to vacuum pump. Start
engine and observe gauge. If vacuum reading is not 25 in. Hg or more,
replace vacuum pump. If vacuum reading 25 in. Hg or more, go to next
step.
3) Check all vacuum hoses to speed control servo, vacuum pump
and heater-A/C system for leaks. Check vacuum check valve for leaks
and proper operation. Vacuum check valve is located in vacuum hose
between speed control servo and vacuum pump. If no problems are found,
check speed control servo. See SPEED CONTROL SERVO.
CONNECTOR IDENTIFICATION
Fig. 1: Identifying Brake Switch Terminals
Courtesy of Chrysler Corp.
Page 387 of 1691
Fig. 2: Identifying Brake Switch Harness Connector Terminals
Courtesy of Chrysler Corp.
Fig. 3: Identifying Powertrain Control Module (PCM) Connector
Terminals
Courtesy of Chrysler Corp.
Page 391 of 1691
10.4 volts. FTC P1595 will set if vacuum and vent solenoids do not
respond when actuated by PCM.
Possible Causes:
* Ground circuit open.
* S/C brake switch output circuit open.
* S/C power supply circuit open or shorted.
* S/C servo defective.
* S/C vacuum solenoid control circuit open or shorted.
* S/C vent solenoid control circuit open or shorted.
* Brake switch defective or out of adjustment.
* Defective PCM.
NOTE: For component locations, see COMPONENT LOCATIONS. For
connector terminal identification, see CONNECTOR
IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS.
1) Turn ignition on. Turn Speed Control (S/C) on. Using scan\
tool, actuate S/C vent solenoid. If speed control servo clicks, go to
next step. If S/C servo does not click, go to step 7).
2) Using scan tool, actuate S/C vacuum solenoid. If S/C servo
clicks, go to next step. If S/C servo does not click, go to step 6).
3) Turn ignition on. Using scan tool, actuate S/C vacuum
solenoid. Wiggle wiring harness between S/C servo and brake switch to
PCM while scan tool is still actuating speed control vacuum solenoid.
If wiggling did not cause an interruption of S/C servo actuation, go
to next step. If wiggling caused an interruption of S/C servo
actuation, repair wiring harness as necessary. Perform TEST VER-4A
under VERIFICATION TESTS.
4) Turn ignition off. Inspect S/C wiring and connectors.
Clean or repair as necessary. Perform TEST VER-4A under VERIFICATION
TESTS. If wiring and connectors are okay, go to next step.
5) Using scan tool, actuate S/C vent solenoid. Wiggle wiring
harness between S/C servo and brake switch to PCM while scan tool is
still actuating speed control vacuum solenoid. If wiggling did not
cause interruption of S/C servo actuation, test is complete. If
wiggling caused interruption of S/C servo actuation, repair wiring
harness as necessary. Perform TEST VER-4A under VERIFICATION TESTS.
6) Using scan tool, actuate S/C vent solenoid. Wiggle wiring
harness between S/C servo and brake switch to PCM while scan tool is
still actuating speed control vacuum solenoid. If wiggling did not
cause interruption of S/C servo actuation, go to next step. If
wiggling caused interruption of S/C servo actuation, repair wiring
harness as necessary. Perform TEST VER-4A under VERIFICATION TESTS.
NOTE: Ensure brake pedal is not depressed during the following
steps.
7) Turn ignition off. Disconnect S/C servo 4-pin connector.
Inspect all related wiring and connectors and repair as necessary.
Turn ignition on. Turn S/C switch on. Using a 12-volt test light,
probe brake switch output circuit at S/C servo connector terminal No.
3 (Dark Blue/Red wire). If test light is illuminated and bright, go to\
next step. If test light is dim or not illuminated, go to step 13).
8) Turn ignition off. Using an ohmmeter, check resistance of
ground circuit at S/C servo connector terminal No. 4 (Black wire). If
resistance is 5 ohms or more, repair open ground circuit. Perform TEST
VER-4A under VERIFICATION TESTS. If resistance is less than 5 ohms, go
to next step.
9) Disconnect PCM. Inspect connectors. Clean or repair as
necessary. Using an ohmmeter, measure resistance between ground and
S/C vacuum solenoid control circuit at S/C servo connector terminal
Page 392 of 1691
No. 1 (Tan/Red wire). If resistance is less than 5 ohms, repair short
to ground. Perform TEST VER-4A under VERIFICATION TESTS. If resistance
is 5 ohms or more, go to next step.
10) Using an ohmmeter, check resistance between ground and
S/C vent solenoid control circuit at S/C servo connector terminal No.
2 (Light Green/Red wire). If resistance is less than 5 ohms, repair
short to ground. Perform TEST VER-4A under VERIFICATION TESTS. If
resistance is 5 ohms or more, go to next step.
11) Using an ohmmeter, measure resistance of S/C vacuum
solenoid control circuit between S/C servo connector terminal No. 1
and PCM connector C3, terminal No. 4 (Tan/Red wire). If resistance is
5 ohms or more, repair open circuit. Perform TEST VER-4A under
VERIFICATION TESTS. If resistance is less than 5 ohms, go to next
step.
12) Using an ohmmeter, check resistance of S/C vent solenoid
control circuit between S/C servo connector terminal No. 2 and PCM
connector C3, terminal No. 5 (Light Green/Red wire). If resistance is
5 ohms or more, repair open circuit. Perform TEST VER-4A under
VERIFICATION TESTS. If resistance is less than 5 ohms, replace S/C
servo. Perform TEST VER-4A under VERIFICATION TESTS.
13) Using an ohmmeter, check resistance between ground and
brake switch output circuit at S/C servo connector terminal No. 3
(Dark Blue/Red wire). If resistance is less than 5 ohms, repair short
to ground. Perform TEST VER-4A under VERIFICATION TESTS. If resistance
is 5 ohms or more, go to next step.
14) Reconnect PCM. Disconnect brake switch connector. Turn
ignition on. Turn S/C on. Using a 12-volt test light, probe S/C power
supply circuit at brake switch connector terminal No. 3 (Yellow/Red
wire). If test light is illuminated and bright, go to next step. If
test light is not illuminated or dim, go to step 17).
15) Turn ignition off. Using an ohmmeter, check resistance of
S/C brake switch output circuit between S/C servo connector terminal
No. 3 and brake switch connector terminal No. 4 (Dark Blue/Red wire).
If resistance is 5 ohms or more, repair open circuit. Perform TEST
VER-4A under VERIFICATION TESTS. If resistance is less than 5 ohms, go
to next step.
16) Check brake switch adjustment. See BRAKE SWITCH under
REMOVAL & INSTALLATION. Adjust as necessary. Perform TEST VER- 4A
under VERIFICATION TESTS. If brake switch adjustment is okay, replace
brake switch. Perform TEST VER-4A under VERIFICATION TESTS.
17) Turn ignition off. Disconnect PCM. Inspect connectors.
Clean or repair as necessary. Using an ohmmeter, measure resistance of
S/C power supply circuit between PCM connector C3, terminal No. 11 and
brake switch connector terminal No. 3 (Yellow/Red wire). If resistance\
is 5 ohms or more, repair open circuit. Perform TEST VER-4A under
VERIFICATION TESTS. If resistance is less than 5 ohms, replace PCM.
Perform TEST VER-4A under VERIFICATION TESTS.
FTC P1596: SPEED CONTROL SWITCH ALWAYS HIGH
FTC P1596 will set if an open circuit is detected in Speed
Control (S/C) switch circuit when ignition is on.
Possible Causes:
* Defective clockspring.
* S/C switch ground circuit open.
* Defective ON/OFF switch.
* Defective PCM.
* S/C switch signal circuit open or shorted to voltage.
NOTE: For component locations, see COMPONENT LOCATIONS. For
connector terminal identification, see CONNECTOR