inspect it to ensure it is in good condition. Always focus on
circuit being tested. Dirt, water and corrosion, are most
common problems in connectors. Due to manufacturer changes in
wire colors, use terminal identification whenever possible.
1) Ensure ignition switch is in the RUN position. Disconnect
Powertrain Control Module (PCM) connectors. If DRB does not display
BUS SHORT TO BATTERY, to step 8). If DRB displays BUS SHORT TO
BATTERY, go to next step.
2) Disconnect instrument cluster connectors. If DRB does not
display BUS SHORT TO BATTERY, replace instrument cluster. If DRB
displays BUS SHORT TO BATTERY, go to next step.
3) Turn ignition off and wait 2 minutes before proceeding.
Disconnect air bag control module connector. Turn ignition on (engine
off). If DRB does not display SHORT TO BATTERY, replace ACM. If DRB
displays SHORT TO BATTERY, go to next step.
4) Disconnect Central Timer Module (CTM) 18-pin connector. I\
f
DRB does not display BUS SHORT TO BATTERY, replace CTM. If DRB
displays BUS SHORT TO BATTERY, go to next step.
5) Disconnect anti-lock brake controller. If DRB does not
display BUS SHORT TO BATTERY, replace anti-lock brake controller. If
DRB displays BUS SHORT TO BATTERY, go to next step.
6) Disconnect DRB from Data Link Connector (DLC). Using a
voltmeter, check voltage between ground and DLC connector terminal No.
3 (Violet/Brown wire). If voltage is more than 0.2 volt, repair short
in Violet/Brown wire. If voltage is less than 0.2 volt, go to next
step.
7) Using a voltmeter, check voltage between ground and DLC
connector terminal No. 11 (White/Black wire). If voltage is more than
0.2 volt, repair short in White/Black wire. If voltage is less than 0.
2 volt, replace DRB or DRB cable as necessary.
8) Turn ignition off. Using an ohmmeter, check resistance
between ground and PCM Black connector terminal A31 (Black/Tan wire).
If resistance is more than 10 ohms, repair open in Black/Tan wire). If
resistance is less than 10 ohms, go to next step.
9) Using an ohmmeter, check resistance between ground and PCM
Black connector terminal A32 (Black/Tan wire). If resistance is more
than 10 ohms, repair open in Black/Tan wire). If resistance is less
than 10 ohms, replace Powertrain Control Module (PCM).
NO RESPONSE FROM INSTRUMENT CLUSTER
NOTE: Perform COMPONENT VERIFICATION TEST under DIAGNOSTIC TESTS
after all repairs. Each time a connector is disconnected,
inspect it to ensure it is in good condition. Always focus on
circuit being tested. Dirt, water and corrosion, are most
common problems in connectors. Due to manufacturer changes in
wire colors, use terminal identification whenever possible.
1) Remove Instrument cluster. Using DRB, turn on INTERNAL BUS
BIAS under SYSTEM MONITORS CCD BUS VOLTAGE. Connect a jumper wire from
Black instrument cluster 10-pin connector "A" terminal No. 9
(White/Black wire) to ground. Observe CCD BUS voltage on DRB. If
voltage did not drop to about zero volt, repair open in White/Black
wire. If voltage drops to about zero volt, go to next step.
2) Leave internal DRB CCD BUS BIAS turned on. Connect a
jumper wire from ground to Black instrument cluster 10-pin connector
"A" terminal No. 10 (Violet/Brown wire). Go to next step.
3) Observe CCD BUS voltage on DRB. If voltage did not drop to
about zero volt, repair open in Violet/Brown wire. If voltage drops to
about zero volt, replace instrument cluster.
AN TI- L O CK B RAK E S A FE TY P R EC AU TIO NS
1999 D odge P ic ku p R 1500
GENERAL INFORMATION
Anti-Lock Brake Safety Precautions
* PLEASE READ THIS FIRST *
This article is intended for general information purposes
only. This information may not apply to all makes and models. If
vehicle is equipped with Anti-Lock Brake System (ABS), refer to
appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES section for
description, operation, depressurizing, testing, system bleeding,
trouble shooting and servicing of specific system.
WARNING: Failure to depressurize ABS could lead to physical injury.
ANTI-LOCK BRAKE SAFETY PRECAUTIONS
WARNING: Failure to depressurize ABS could lead to physical injury.
* NEVER open a bleeder valve or loosen a hydraulic line
while ABS is pressurized.
* NEVER disconnect or reconnect any electrical connectors
while ignition is on. Damage to ABS control unit may result.
* DO NOT attempt to bleed hyudarulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES section.
* Only use specially designed brake hoses/lines on ABS equipped
vehicles.
* DO NOT tap on speed sensor components (sensor, sensor rings).
Sensor rings must be pressed into hubs, NOT hammered into
hubs. Striking these components can cause demagnetization or
a loss of polarization, affecting the accuracy of the speed
signal returning to the ABS control unit.
* DO NOT mix tire sizes. Increasing the width, as long as tires
remain close to the original diameter, is acceptable. Rolling
diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* DO NOT contaminate speed sensor components with grease. Only
use recommended coating, when system calls for an
anti-corrosion coating.
* When speed sensor components have been removed, ALWAYS check
sensor-to-ring air gaps when applicable. These specifications
can be found in each appropriate article.
* ONLY use rocommended brake fluids. DO NOT use silicone brake
fluids in an ABS equipped vehicle.
* When instlling transmittion devices (CB's, telephones, etc.)
on ABS equipped vehicles, DO NOT locate the antenna near the
ABS control unit (or any control unit).
* Disconnect all on-board computers, when using electric
welding equipment.
* DO NOT expose the ABS control unit to prolonged periods of
high heat (185
F/85 C for 2 hours is generally considered a
maximum limit).
* PLEASE READ THIS FIRST *
NOTE: For engine-related DTCs, see appropriate SELF-DIAGNOSTICS
article in ENGINE PERFORMANCE. Engine performance DTCs must
be repaired first, as engine performance and related
component signals will affect transmission operation and
diagnosis.
All references to Using scan tool, perform TCC SYSTEM TEST
are for scan tool driven testing of TCC system. Follow manufactures
scan tool instructions.
All connector references in the following testing apply to
harness connectors unless otherwise specified. For circuit, wire color
and connector terminal identification, see CONNECTOR IDENTIFICATION
and WIRING DIAGRAMS. After all repairs are complete or any component
is replaced, perform verification test as follows:
* DTC P0751 perform appropriate verification VER-2A.
* All DTCs except P0751 perform appropriate verification
VER-5A.
DTC P0711: TRANS TEMP SENSOR, NO TEMP RISE AFTER START
NOTE: To test transmission temperature sensor, engine and
transmission temperature must be less than 85F (29C).
1) Using scan tool, read DTCs. If DTCs P0712, P0713 or P1899
are present, repair these DTCs before proceeding. If neither of these
DTCs are present, go to next step.
2) Using scan tool, read and record Engine Coolant
Temperature (ECT) sensor temperature, and transmission temperature
sensor temperature. If transmission temperature is within 9
F (-13C)
of ECT temperature, go to step 5). If transmission temperature is not
within 9
F (-13C) of ECT temperature, go to next step.
3) Start engine and let it idle in gear, with brake on.
Monitor transmission temperature sensor. If transmission temperature
does not increase steadily 15
F (-9C) over a 10 minute period, go to
step 5). If transmission temperature increases steadily 15F (-9C)
over a 10 minute period, go to next step.
4) Inspect all related wiring and connectors. Repair as
necessary. If wiring and connectors are okay, see INACTIVE DTC
CONDITION under SELF-DIAGNOSTIC SYSTEM. Testing is complete.
5) Disconnect transmission solenoid harness connector.
Inspect connector and terminals for damage. Repair as necessary. If
connector and terminals are okay, replace transmission governor
pressure/temperature sensor.
DTC P0712: TRANS TEMP SENSOR VOLTAGE TOO LOW
Circuit Description
Circuit is monitored continuously while key is on, and engine
running. Code sets if transmission temperature sensor voltage is less
than 1.55 volts for 2.2 seconds.
Possible Causes
* Transmission temperature sensor wiring harness defective.
* Transmission pressure/temperature sensor defective.
* Transmission temperature signal circuit short to ground.
* Transmission temperature signal circuit short to sensor
ground circuit.
* PCM defective.
between Black PCM harness connector C1 and transmission
pressure/temperature sensor harness connector. If resistance is
greater than 5 ohms, repair or replace transmission solenoid and
harness assembly. If resistance is 5 ohms or less, replace
transmission pressure/temperature sensor.
10) Reconnect all harness connectors. Using scan tool, read
TRANS TEMP voltage. If voltage is greater than 3.76 volts, replace
PCM. If voltage is 3.76 volts or less, conditions required to set DTC
P0713 are not present at this time. DTC P0713 sets when transmission
temperature sensor voltage at PCM is greater than 3.76 volts for 2.2
seconds. Possible causes are: open transmission temperature sensor
wiring, faulty connections, faulty transmission temperature sensor or
faulty PCM. Go to next step.
11) Inspect all related wiring and connectors. Repair as
necessary. If wiring and connectors are okay, see INACTIVE DTC
CONDITION under SELF-DIAGNOSTIC SYSTEM. Testing is complete.
DTC P0720: LOW OUTPUT SPEED SENSOR RPM ABOVE 15 MPH (EXCEPT
BR BODY)
Circuit Description
Circuit is monitored continuously while key is on, and gear
selector is not in Park or Neutral. Code sets if vehicle speed is
above 15 MPH and output shaft speed is below 60 RPM for 2.6 seconds as
measured from vehicle speed sensor.
Possible Causes
* Open output speed sensor ground circuit.
* Damaged ignition wiring.
* Open output speed sensor signal circuit.
* Short to ground in output speed sensor signal circuit.
* Park/Neutral switch code present.
* Malfunctioning sensor.
* Short to ground in output speed sensor ground circuit.
* Malfunctioning PCM.
* OSS harness intermittent defective.
Diagnostic Procedure
1) Using scan tool, check SPECIFIC GOOD TRIPS counter. If DTC
SPECIFIC GOOD TRIPS counter is not displayed or displayed count is not
"0", go to step 12). If DTC SPECIFIC GOOD TRIPS counter is displayed
and displayed count is "0", go to next step.
2) Record all DTCs and one trip failures. If DTC P1899 is
present, repair P/N switch code first. See DTC P1899: P/N SWITCH STUCK
IN PARK OR ON GEAR. If DTC P1899 is not present, go to next step.
3) Raise and support vehicle. Using scan tool, erase DTCs.
See CLEARING DIAGNOSTIC TROUBLE CODES. Start engine. Place engine in
1st gear. Using scan tool, read output speed sensor. Release brake and
let wheels roll, keeping speed below 15 MPH. If scan tool shows 60 RPM
or less, go to step 6). If scan tool shows greater than 60 RPM, go to
next step.
4) While monitoring output speed sensor, wiggle harness
between output speed sensor and PCM. If reading dropped towards zero
while wiggling harness, repair intermittent short or open in harness.
If reading does not drop towards zero while wiggling harness, go to
next step.
5) Using scan tool, erase DTCs. See CLEARING DIAGNOSTIC
TROUBLE CODES. Road test vehicle. If code returns, there are no other
potential causes. Replace PCM. If code does not return, testing is
complete.
6) Turn ignition off. Disconnect PCM and output speed sensor
harness connectors and inspect for damage. Repair as necessary. If no
problem is found, measure resistance between output speed sensor
terminals. If resistance is 300-1200 ohms, go to next step. If
resistance is not as specified, replace output speed sensor.
7) Reconnect output speed sensor. Measure resistance between
ground and output speed sensor ground circuit at PCM harness
connector. If resistance is greater than 5 ohms, go to next step. If
resistance is not as specified, repair output speed sensor ground
circuit for a short to ground.
8) Measure resistance between ground and output speed sensor
signal circuit at PCM harness connector. If resistance is less than 5
ohms, repair output speed sensor signal circuit for a short to ground.
If resistance is not as specified, go to next step.
9) Measure resistance between output speed sensor signal
circuit and ground circuit at PCM harness connector. If resistance is
300-1200 ohms, replace PCM. If resistance is not as specified, go to
next step.
10) Disconnect output speed sensor harness connector. Measure
resistance of output speed sensor signal circuit between output speed
sensor harness connector and PCM harness connector. If resistance is
greater than 5 ohms, repair open in output speed sensor signal
circuit. If resistance is not as specified, repair open in output
speed sensor ground circuit.
11) Turn ignition on. Measure voltage between ground and
speed sensor ground circuit at PCM harness connector. Place gearshift
lever in each gear position and record voltage at each position. If
voltage is greater than one volt in any gear position, repair speed
sensor ground circuit for a short to power. If voltage is not as
specified, go to next step.
12) Raise and support vehicle. Start engine. Place gearshift
lever in "OD" position. Release brakes and allow wheels to rotate.
Using scan tool, monitor output speed sensor. While monitoring output
speed sensor, wiggle harness between output speed sensor and PCM. If
reading dropped towards zero while wiggling harness, repair
intermittent short or open in harness. If reading does not drop
towards zero while wiggling harness, problem is intermittent. See
INACTIVE DTC CONDITION under SELF-DIAGNOSTIC SYSTEM. Testing is
complete.
DTC P0740: TORQ CONV CLU, NO RPM DROP AT LOCKUP
Circuit Description
Circuit is monitored continuously while key is on, and gear
selector is not in Park or Neutral. Code sets if Torque Converter
Clutch (TCC) does not achieve desired drop in RPM when TCC solenoid is\
near maximum duty cycle. A bad test 3 consecutive times is required to
set code.
Possible Causes
* Misfire trouble code set.
* Vehicle stalls (faulty TCC solenoid).
* TCC shaft seal/seal defective.
* Transmission fluid contaminated.
* TCC solenoid wiring harness defective.
* TCC defective.
* TCC hydraulic circuit damaged.
Diagnostic Procedure
1) Using scan tool, read DTCs. On all bodies except AB and WJ
bodies, go to next step. On AB and WJ bodies, if DTC SPECIFIC GOOD
TRIPS counter is not displayed or displayed count is not "0", go to
step 10). If DTC SPECIFIC GOOD TRIPS counter is displayed and
displayed count is "0", indicating DTC still exists, go to next step.
1) Using scan tool, read DTCs. On AN and DN bodies, go to
next step. On all except AN and DN bodies, if DTC SPECIFIC GOOD TRIPS
counter is not displayed or displayed count is not "0", go to step
15). If DTC SPECIFIC GOOD TRIPS counter is displayed and displayed
count is "0", go to next step.
2) Repair any other transmission related DTCs before
proceeding. See DIAGNOSTIC TROUBLE CODES (DTC) & DRB MESSAGES table.
If no other transmission related DTCs exist, go to next step.
3) Start engine. Allow engine to reach normal operating
temperature. Set parking brake, depress brake pedal and place gear
selector in "D" position. Using scan tool, read governor pressure
sensor value. If value is greater than 3 psi (.2 kg/cm
), go to next
step. If value is 3 psi (.2 kg/cm) or less, go to step 7).
4) Turn ignition off. Install a pressure gauge at
transmission governor pressure test port. See TESTING in appropriate
AUTOMATIC TRANSMISSION OVERHAUL article. Start engine. With gear
selector in "D” position, read gauge pressure. If pressure is
less than 5 psi (.3 kg/cm
), go to step 12). If pressure is 5 psi (.3
kg/cm) or greater, go to next step.
5) Turn engine off. Drain transmission fluid and remove oil
pan. Inspect oil pan for burnt oil and debris. Repair transmission as
necessary. See appropriate AUTOMATIC TRANSMISSION OVERHAUL article. If
transmission is okay, go to next step.
6) Replace governor pressure solenoid. Start engine. Read
gauge pressure. If pressure is less than 5 psi (.3 kg/cm
), testing is
complete. If pressure is 5 psi (.3 kg/cm) or greater, replace valve
body.
NOTE: Removing transmission control relay in the following step may
set other DTCs. Disregard these DTCs.
7) Place gear selector in Park. With engine still running,
remove transmission control relay. Depress brake pedal and place gear
selector in "D" position. Read governor pressure sensor value. If
value is 40-55 psi (2.8-3.9 kg/cm
), go to next step. If value is not
as specified, go to step 10).
8) Turn engine off. Install transmission control relay. Drive
vehicle at 25-30 MPH. Using scan tool, monitor governor actual
pressure and target pressure. If pressures do not stay consistently
within 5 psi (.3 kg/cm
) of each other within 3 seconds, go to next
step. If pressures stay consistently within 5 psi (.3 kg/cm) of each
other, test is complete.
9) Replace governor pressure solenoid. Drive vehicle at 25-30
MPH. Using scan tool, monitor governor actual pressure and target
pressure. If pressures do not stay consistently within 5 psi (.3
kg/cm
) of each other, repair internal transmission leakage problem.
If pressures stay consistently within 5 psi (.3 kg/cm) of each other,
testing is complete.
10) On all bodies except WJ body, go to next step. On WJ
body, turn ignition on, engine off. Measure voltage (backprobe)
between ground and 5-volt supply circuit at transmission solenoid
harness connector. If voltage is 4.5 volts or less, repair 5-volt
supply circuit for low voltage. If voltage is greater than 4.5 volts,
go to next step.
11) Turn ignition off. Install transmission control relay.
Install a pressure gauge at governor pressure test port. See TESTING
in appropriate AUTOMATIC TRANSMISSION OVERHAUL article. Start engine.
Remove transmission control relay. Depress brake pedal and place gear
selector in "D" position. Read gauge pressure. If pressure is 40-55
psi (2.8-3.9 kg/cm
), go to next step. If pressure is not as
specified, go to step 13).
12) Turn ignition off. Disconnect transmission solenoid
harness connector. Inspect connector and terminals for damage. Repair
as necessary. If connector and terminals are okay, turn ignition on.
Measure voltage between ground and 5-volt supply circuit at
transmission solenoid harness connector. If voltage is 4.5 volts or
less, repair open 5-volt supply circuit. If voltage is greater than 4.
5 volts, replace governor pressure sensor.
13) Turn engine off. Install transmission control relay.
Drain transmission fluid and remove oil pan. Inspect pan for burnt oil
and debris. Repair transmission as necessary. See appropriate
AUTOMATIC TRANSMISSION OVERHAUL article. If transmission is okay, go
to next step.
14) Replace governor pressure solenoid. Replace transmission
oil pan and refill fluid. Start engine. Remove transmission control
relay. Depress brake pedal and place gear selector in "D" position.
Read gauge pressure. If pressure is 40-55 psi (2.8-3.9 kg/cm
),
testing is complete. If pressure is not as specified, replace valve
body.
15) Conditions required to set DTC P1756 are not present at
this time. Using scan tool, clear DTCs. Start engine and check for
DTCs. Wiggle wiring harness between governor pressure sensor and PCM.
Note if DTC P1756 resets. If DTC P1756 resets, repair wiring harness
as necessary. If DTC P1756 does not reset, see INACTIVE DTC CONDITION
under SELF-DIAGNOSTIC SYSTEM. Testing is complete.
DTC P1757: GOV PRES ABOVE 3 PSI IN GEAR WITH 0 MPH
Circuit Description
Circuit is monitored continuously while key is on and engine
running, not in Park or Neutral position or with Malfunction Indicator
Light (MIL) illuminated. Code sets if governor pressure sensor is
greater than 3 psi (.2 kg/cm
) when requested pressure is zero with
governor pressure solenoid duty cycle at 95 percent for 2.65 seconds.
Test must fail twice to set code.
Possible Causes
* Other transmission codes are set.
* Solenoid pack connector 5-volt supply circuit open.
* Governor pressure sensor defective.
* Wiring harness and/or connectors defective.
* Transmission fluid burnt or oil pan has excessive debris.
* Valve body defective.
Diagnostic Procedures
1) Using scan tool, read DTCs. On AN and DN bodies, go to
next step. On all except AN and DN bodies, if DTC SPECIFIC GOOD TRIPS
counter is not displayed or displayed count is not "0", go to step 8).
If DTC SPECIFIC GOOD TRIPS counter is displayed and displayed count is
"0", go to next step.
2) Repair any other transmission related DTCs before
proceeding. If no other transmission related DTCs exist, go to next
step.
3) Start engine. Allow engine to reach normal operating
temperature. Set parking brake, depress brake pedal and place gear
selector in "D" position. Using scan tool, read governor pressure
sensor value. If value is greater than 3 psi (.2 kg/cm
), go to next
step. If value is 3 psi (.2 kg/cm) or less, go to step 8).
4) Turn ignition off. Install a pressure gauge at governor
pressure test port. See TESTING in appropriate AUTOMATIC TRANSMISSION
OVERHAUL article. Start engine. With gear selector in "D" position,
read gauge pressure. If pressure is less than 3 psi (.2 kg/cm
), go to
step 7). If pressure is 3 psi (.2 kg/cm) or greater, go to next step.
5) Turn engine off. Drain transmission fluid and remove oil
pan. Inspect oil pan for burnt oil and debris. Repair transmission as
6) Disconnect PNP switch harness connector. Measure
resistance of PNP switch sense circuit between Black PCM harness
connector C1 and PNP switch harness connector. If resistance is less
than 5 ohms, replace PNP switch. If resistance is not as specified,
repair open in PNP switch sense circuit.
7) Conditions required to set DTC P1899 are not present at
this time. Using scan tool, check and record FREEZE FRAME data. Ensure
"CAUSED BY DTC" "P" code matches code on DTC screen. Using wiring
diagram as a guide, inspect wiring and connectors. Repair wiring
harness as necessary. If wiring and connectors are okay, does not
reset, see INACTIVE DTC CONDITION under SELF-DIAGNOSTIC SYSTEM.
Testing is complete.
TEST VER-2A (EXCEPT DIESEL)
NOTE: If Powertrain Control Module (PCM) is replaced, correct
vehicle mileage and Vehicle Identification Number (VIN) must
be programmed into PCM to prevent Diagnostic Trouble Codes
(DTCs) from being set in Anti-Lock Brake System (ABS) modul\
e
and Supplemental Restraint System (SRS) module. To program
PCM and clear DTCs from ABS and SRS modules, proceed to
appropriate procedure listed below. On models equipped with a
Smart Key Immobilizer Module (SKIM), if replacing Powertrain
Control Module (PCM), secret key data must also be updated to\
enable engine starting. To update secret key data, proceed to
appropriate procedure listed below.
Procedure For Programming PCM & Clearing DTCs From ABS & SRS
Modules
Connect scan tool to Data Link Connector (DLC). Using scan
tool, enter correct VIN and mileage into PCM. Using scan tool
manufacturer's instructions, clear DTCs from ABS and SRS modules. Go
to step 1)).
Procedure For Updating Secret Key Data
Connect scan tool to Data Link Connector (DLC). Go to ENGINE
and then MISC menus on scan tool. Place SKIM in SECURED ACCESS MODE by
using appropriate Personal Identification Number (PIN) for this
vehicle. PIN may be obtained from owner, vehicle's invoice, or from
manufacturer. Select UPDATE THE SECRET KEY DATA. Data will be
transferred from Smart Key Immobilizer Module (SKIM) to PCM. Go to
step 1)).
1) Inspect vehicle to ensure all engine components are
connected. Reassemble and reconnect components as necessary. If test
is being performed after performing a NO TROUBLE CODE (NTC) test, go
to next step. If test is being performed after performing an OBD-II
TROUBLE CODE test, perform TEST VER-5A. If test is being performed
after any other TROUBLE CODE test, go to step 3).
2) Check if initial symptom still exists. If initial or
another symptom exists, repair is not complete. Check for Technical
Service Bulletins (TSBs) that apply to symptom and see appropriate
TEST NTC-1A: NO TROUBLE CODE TEST MENU in ENGINE PERFORMANCE, or
appropriate TROUBLE SHOOTING - NO CODES article in ENGINE PERFORMANCE
for diagnosis by symptom. If initial symptom no longer exists, test is
complete. Go to step 8).
3) If any DTCs have not been diagnosed, perform appropriate
test(s) see appropriate SELF-DIAGNOSTIC TESTS in ENGINE PERFORMANCE.
If all DTCs have been diagnosed and repaired, go to next step.
4) If Powertrain Control Module (PCM) has not been replaced,\
use scan tool to clear DTCs from PCM. Using scan tool, reset all
values in adaptive memory. To ensure no other DTCs remain, go to next
step.