"E" ABBREVIATION TABLE
“E” ABBREVIATION TABLE
ABBREVIATION DEFINITION EAC Electric Assist Choke _ EACV Electric Air Control Valve _ EBCM Electronic Brake Control Module ECA Electronic Control Assembly ECAT Electronically Controlled Automatic
Transaxle ECM Electronic Control Module ECT Engine Coolant Temperature Sensor ECU Electronic Control Unit or Engine Control
Unit EDF Electric Drive Fan relay assembly EDIS Electronic Distributorless Ignition System EEC Electronic Engine Control EECS Evaporative Emission Control System EEPROM Electronically Erasable PROM EFE Early Fuel Evaporation _ EFI Electronic Fuel Injection _ EGO Exhaust Gas Oxygen sensor (see HEGO) EGR Exhaust Gas Recirculation system _ EGRC EGR Control solenoid or system _ EGRV EGR Vent solenoid or system _ EMR Emission Maintenance Reminder Module ESA Electronic Spark Advance _ ESC Electronic Spark Control _ EST Electronic Spark Timing _ ETR Emergency Tensioning Retractor _ EVAP Fuel Evaporative System _ EVIC Electronic Vehicle Information Center EVO Electronic Variable Orifice _ EVP EGR Valve Position Sensor _ EVR EGR Valve Regulator _ EVRV Electronic Vacuum Regulator Valve Elect. Electronic _ Eng. Engine _ Evap. Evaporative _ Exc. Except _
"F" ABBREVIATION TABLE
"F" ABBREVIATION TABLE
ABBREVIATION DEFINITION F Fahrenheit (Degrees) F/B Fuse Block FBC Feedback Carburetor FI Fuel Injector or Fuel Injection FICD Fast Idle Control Device FIPL Fuel Injector Pump Lever FP Fuel Pump FPM Fuel Pump Monitor FPR-VSV Fuel Pressure Regulator Vacuum Switching
Valve FWD Front Wheel Drive Fed. Federal Ft. Lbs. Foot Pounds
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead corroded ...... A .. Require repair or replacement.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
(1) - Refer to manufacturer's diagnostic trouble code
procedure and require repair or replacement of
affected component(s).
( 2) - Determine cause and correct prior to repair or
replacement of part.
( 3) - Determine source of contamination, such as engine coolant,
fuel, metal particles, or water. Require repair or
replacement. Check for accepted cleaning procedure.
( 4) - Inoperative includes intermittent operation or out of
OEM specification. Some components may be serviceable.
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COOLANT
COOLANT INSPECTION \
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Condition Code Procedure
Acidity (pH) incorrect .. 1 ........... Suggest correction or
replacement.
Contaminated ............ B ...... ( 1) Require replacement or
recycling. Further
inspection required.
Level incorrect ......... B .......... ( 2) Require filling to
proper level.
Maintenance intervals ... 3 ........ ( 3) Suggest replacement.
Mixture incorrect ....... B ........... Require correction or
replacement.
Type incorrect .......... B ............ Require replacement.
( 1) - Determine source of contamination and require correction
prior to coolant replacement.
( 2) - Determine source of incorrect level and suggest repair.
( 3) - The system should be drained and/or flushed and
refilled with correct coolant according to OEM
recommended service interval and procedures.
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COOLING FAN BLADES
COOLING FAN BLADE INSPECTION \
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Condition Code Procedure
Application incorrect ... B ............ Require replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
assembly towards right side of vehicle and remove rear A/C-heater
assembly.
5) To install, reverse removal procedure. Ensure all wiring
and hoses are clear and not pinched. Tighten bolts and nuts to
specification. See TORQUE SPECIFICATIONS .
Removal (Ram Pickup - Front)
1) Disconnect negative battery cable. Drain cooling system.
In engine compartment, remove coolant hoses from heater core tubes.
Remove coolant overflow bottle.
2) Discharge A/C system, using approved refrigerant
recovery/recycling equipment. Disconnect refrigerant lines from
evaporator and plug or cover all openings in A/C system. Remove
instrument panel. See INSTRUMENT PANEL. Remove Powertrain Control
Module (PCM) and position aside. DO NOT disconnect 60-pin connector
from PCM.
3) Remove attaching nuts from studs on engine compartment
side of dash panel. Remove defrost duct. Disconnect electrical
connectors. Remove attaching nuts from studs in passenger compartment
side of dash panel. Remove A/C-heater assembly from vehicle. See
Fig. 5 .
4) Place A/C-heater assembly upside-down on work bench.
Remove screw securing floor duct to bottom of A/C-heater assembly and
slide floor duct off of center heat duct adapter. Unsnap center heat
duct adapter from bottom of A/C-heater assembly housing. Remove screw
hidden behind adapter. Remove remaining screws and separate A/C-heater
assembly.
Installation
Ensure mode door pivot pins are properly inserted in holes.
To complete installation, reverse removal procedure.
A/C-HEATER CONTROL PANEL R & I
Removal & Installation (Dakota & Durango)
1) Disconnect negative battery cable. On models equipped with
A/T, unlock ignition switch. Set parking brake and place gear selector
lever in "L" position. If equipped, set tilt steering column in lowest
position.
2) On all models, carefully pry bezel away from instrument
panel to disengage clips. Unplug connectors from cigarette lighter and
auxiliary power outlet. Disconnect fog light switch (if equipped).
Remove A/C-heater control panel screws.
3) Pull control panel outward enough to disconnect wiring
connector, vacuum harness, and temperature control cable. Remove A/C-
heater control panel. To install, reverse removal procedure. Adjust
temperature control cable. See TEMPERATURE CONTROL CABLE ADJUSTMENT .
Removal & Installation (Ram Pickup)
1) Disconnect negative battery cable. Reach under driver's
side of instrument panel, near transmission tunnel and unplug A/C-
heater control panel to A/C-heater assembly vacuum harness connector.
Disconnect vacuum harness from center air duct.
2) On models equipped with A/T, unlock ignition switch. Set
parking brake and place gear selector lever in "L" position. If
equipped, set tilt steering column in lowest position.
3) On all models, remove screw securing cluster bezel to
instrument panel. See Fig. 6. Carefully pry bezel away from instrument
panel to disengage clips. Unplug connectors from cigarette lighter and
auxiliary power outlet.
4) Remove 4 screws attaching A/C-heater control panel. Pull
control panel outward enough to disconnect wiring connector, vacuum
harness and temperature control cable. Remove A/C-heater control
test system. Ensure A/C system is operating properly.
Orifice Tube Replacement Kit (Villager)
1) Discharge A/C system, using approved refrigerant
recovery/recycling equipment. Drain engine coolant to a level below
thermostat. Remove upper radiator hose and bracket to gain access to
condenser end of liquid line. Remove condenser-to-evaporator liquid
line from vehicle.
2) Locate orifice tube in metal portion of liquid line, at
indentation. See Fig. 20. Make a 4" (102 mm) index line on liquid line
with indentation at the midpoint. Cut a 2.5" (63.5 mm) section from
liquid line with indentation in the middle, at least 1" (25.4 mm) from\
start of closest bend. Clean out liquid line to remove contaminants.
3) Lubricate orifice tube replacement kit compression nuts
and rings with refrigerant oil and install on liquid line. See Fig. 21
. Ensure flow direction arrow points toward evaporator. Ensure index
line on liquid line is properly aligned for installation. Tighten
compression nuts to 65-70 ft. lbs. (88-95 N.m).
4) To complete installation, reverse removal procedure.
Lubricate "O" rings with refrigerant oil. Evacuate, charge and leak
test system. Ensure A/C system is operating properly.
Fig. 20: Locating Orifice Tube (Continental & Mustang Shown; Villager
Is Similar)
Courtesy of ford motor co.
stretched, cut or pinched wiring. Ensure electrical connectors fit
tightly and are not corroded. Check PCM, sensors and switches for
physical damage. Check engine coolant level. Check transmission fluid
level and condition.
SELF-DIAGNOSTIC SYSTEM
* PLEASE READ THIS FIRST *
NOTE: Only transaxle-related trouble codes are listed. For engine-
related DTC definitions, see TROUBLE CODE DEFINITIONS article
in APPLICATIONS & IDENTIFICATION. For engine-related DTC
diagnosis, see appropriate SELF-DIAGNOSTICS article in ENGINE
PERFORMANCE. Engine performance DTCs must be repaired first,
as engine performance and related component signals will
affect transaxle operation and diagnosis.
DIAGNOSTIC PROCEDURE
When performing vehicle diagnosis:
* Ensure transmission fluid level is correct and fluid is
neither contaminated or aerated.
* Ensure shift cable is properly adjusted. See appropriate
AUTOMATIC TRANSMISSION SERVICING article in TRANSMISSION
SERVICING.
* Ensure battery is fully charged.
* Perform visual inspection, ensuring all electrical
connections at transmission, PCM, TP sensor and output shaft
speed sensor are clean and properly installed.
* Retrieve DTCs. See RETRIEVING DIAGNOSTIC TROUBLE CODES.
* Repair DTCs in order displayed.
* Always perform test verification test after any repair
procedure is completed unless specified otherwise. See
appropriate verification test under DIAGNOSTIC TESTS.
NOTE: Self-diagnostic tests are written specifically for Chrysler's
Diagnostic Readout Box (DRB) scan tool. A generic scan tool
may be used, but may not be capable of performing all
necessary test functions.
TEST EQUIPMENT HOOK-UP
Generic Scan Tool & DVOM
Self-diagnostic tests are written specifically for Chrysler's
Diagnostic Readout Box (DRB) scan tool. The DRB has a built-in DVOM
function. A generic scan tool may be used, but may not be capable of
performing all necessary test functions. If DRB test procedures
require resistance or voltage to be measured using scan tool in
ohmmeter or voltmeter mode, connect DVOM ground lead to DLC connector
terminal No. 4 and positive lead to terminal specified in test
procedure.
DRB Scan Tool
Refer to DRB scan tool instructions to read and clear DTCs,
and when performing other scan tool functions. DRB scan tool is
grounded through DLC connector terminal No. 4. Only one volt/ohmmeter
test lead is required to measure voltage or resistance. See Fig. 2.
RETRIEVING DIAGNOSTIC TROUBLE CODES
NOTE: Manufacturer recommends using Chrysler's Diagnostic Readout
* PLEASE READ THIS FIRST *
NOTE: For engine-related DTCs, see appropriate SELF-DIAGNOSTICS
article in ENGINE PERFORMANCE. Engine performance DTCs must
be repaired first, as engine performance and related
component signals will affect transmission operation and
diagnosis.
All references to Using scan tool, perform TCC SYSTEM TEST
are for scan tool driven testing of TCC system. Follow manufactures
scan tool instructions.
All connector references in the following testing apply to
harness connectors unless otherwise specified. For circuit, wire color
and connector terminal identification, see CONNECTOR IDENTIFICATION
and WIRING DIAGRAMS. After all repairs are complete or any component
is replaced, perform verification test as follows:
* DTC P0751 perform appropriate verification VER-2A.
* All DTCs except P0751 perform appropriate verification
VER-5A.
DTC P0711: TRANS TEMP SENSOR, NO TEMP RISE AFTER START
NOTE: To test transmission temperature sensor, engine and
transmission temperature must be less than 85F (29C).
1) Using scan tool, read DTCs. If DTCs P0712, P0713 or P1899
are present, repair these DTCs before proceeding. If neither of these
DTCs are present, go to next step.
2) Using scan tool, read and record Engine Coolant
Temperature (ECT) sensor temperature, and transmission temperature
sensor temperature. If transmission temperature is within 9
F (-13C)
of ECT temperature, go to step 5). If transmission temperature is not
within 9
F (-13C) of ECT temperature, go to next step.
3) Start engine and let it idle in gear, with brake on.
Monitor transmission temperature sensor. If transmission temperature
does not increase steadily 15
F (-9C) over a 10 minute period, go to
step 5). If transmission temperature increases steadily 15F (-9C)
over a 10 minute period, go to next step.
4) Inspect all related wiring and connectors. Repair as
necessary. If wiring and connectors are okay, see INACTIVE DTC
CONDITION under SELF-DIAGNOSTIC SYSTEM. Testing is complete.
5) Disconnect transmission solenoid harness connector.
Inspect connector and terminals for damage. Repair as necessary. If
connector and terminals are okay, replace transmission governor
pressure/temperature sensor.
DTC P0712: TRANS TEMP SENSOR VOLTAGE TOO LOW
Circuit Description
Circuit is monitored continuously while key is on, and engine
running. Code sets if transmission temperature sensor voltage is less
than 1.55 volts for 2.2 seconds.
Possible Causes
* Transmission temperature sensor wiring harness defective.
* Transmission pressure/temperature sensor defective.
* Transmission temperature signal circuit short to ground.
* Transmission temperature signal circuit short to sensor
ground circuit.
* PCM defective.
* ONE GAUGE NOT OPERATING PROPERLY
OVERHEAD CONSOLE CONCERNS
* AVERAGE MPH/FUEL ECON INOPERATIVE OR WRONG (CMTC FAILS TO
RESPOND TO INSTRUMENT CLUSTER DIMMING, DISTANCE TO EMPTY
INOPERATIVE OR WRONG, ELAPSED TIME INOPERATIVE/WRONG, SWITCH
ON CMTC INOPERATIVE, TRIP ODOMETER INOPERATIVE/WRONG)
* CMTC DISPLAY SHOWS FAILED
* CMTC SEGMENTS FAIL TO LIGHT UP
* INCORRECT READING BEYOND +/- 5
* REPAIRING "OC" IN CMTC DISPLAY
* REPAIRING "SC" IN CMTC DISPLAY
POWER DOOR LOCK SYSTEM
* DOOR LOCK SWITCH FAILURE (PDL)
* DOOR UNLOCK SWITCH FAILURE (PDL)
* AUTOMATIC (ROLLING) DOOR LOCKS INOPERATIVE
* DOORS LOCK WITH KEY IN IGNITION & LEFT DOOR OPEN
* ONE OR ALL DOORS FAILING TO LOCK FROM ONE SWITCH (ONE OR ALL
DOORS FAILING TO UNLOCK FROM ONE SWITCH)
* REMOTE KEYLESS ENTRY PROBLEM
VEHICLE THEFT/SECURITY SYSTEM
* DOOR DISARM SWITCH FAILURE
* DOOR LOCK SWITCH FAILURE
* DOOR UNLOCK SWITCH FAILURE
* EEPROM CHECKSUM FAILURE
* INTERNAL ROM TEST FAILURE
* IDENTIFYING VTSS PROBLEMS
WINDSHIELD WIPER SYSTEM
* WIPER PARK SWITCH FAILURE
* INTERMITTENT WIPERS INOPERATIVE
* NO WIPER ACTUATION AFTER WASH BUTTON PUSHED
* WIPER SPEED SENSITIVE FEATURE INOPERATIVE
CHIME SYSTEM
CHIME INOPERATIVE WITH EXTREME COOLANT TEMPERATURE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting any module connector.
1) Using scan tool, actuate chime. If chime sounds, go to
next step. If chime does not sound, replace Central Timer Module
(CTM). CTM is located under left side of instrument panel.
2) Using scan tool, read Powertrain Control Module (PCM)
DTCs. If no engine coolant temperature related codes exist, go to next
step. If engine coolant temperature related codes exist, see
appropriate SELF-DIAGNOSTICS article in ENGINE PERFORMANCE section.
3) Due to difficult access of coolant temperature sensor, Oil
Pressure Switch (OPS) will be used to verify CCD bus message from PCM.\
Disconnect OPS connector. OPS is located near bottom of distributor.
NOTE: Copied Vehicle Speed Sensors from Engine UIGs & added
Air Gap incorrect, loose, and wire lead misrouted. For
"contaminated" removed coolant & fuel examples from note.
SPEED SENSOR INSPECTION
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Condition Code Procedure
Air gap incorrect ....... B ....... (1) Require adjustment or
replacement.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware
threads damaged ........ A ... Require repair or replacement
of hardware.
Attaching hardware
threads stripped
(threads missing) ...... A .. Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking ........... A .. Require repair or replacement.
Connector melted ........ A ........... ( 2) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Contaminated ............ A ........... ( 3) Require repair or
replacement.
Inoperative ............. B ........... ( 4) Require repair or
replacement. Further
inspection required.
Lead routing incorrect .. B ..... Require rerouting according
to vehicle manufacturer's
specifications.
Leaking ................. A .. Require repair or replacement.
Loose ................... A .. Require repair or replacement.
Missing ................. C ............ Require replacement.
Resistance out of
specification .......... B .. Require repair or replacement.
Sensor housing cracked .. 2 ............ Suggest replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned,
affecting performance .. A ........... ( 2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose,
affecting performance .. B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped
(threads missing) ...... A ............ Require replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead corroded ...... A .. Require repair or replacement.
Wire lead misrouted ..... B . Require re-routing according to
vehicle manufacturer's