1998 TOYOTA LAND CRUISER charging

CH0M6-01
B16368
Pulley
B12276
SST
B16656
B16369
TurnSST (A)
SST (B)
B16371
SST (C)
SST (A)
Insert
- CHARGINGGENERATOR
CH-13
1848 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
1. INSTALL ROTOR TO DRIVE END FRAME
(a) Place the drive end frame on the pulley.
(b) Install the rotor to the drive end frame.
2. INSTALL COIL ASSEMBLY
(a) Place the generator washer on the rotor.
(b) Using SST and a press, slowly press in the coil assembly.
SST 09285-76010
(c) Install the coil assembly with the 4 bolts.
Torque: 5.8 N´m (59 kgf´cm, 51 in.´lbf)
3. INSTALL PULLEY
(a) Install the pulley to the rotor shaft by tightening the pulley
nut by hand.
(b) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820-6301 1
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(c) Check that SST (A) is secured to the pulley shaft.
(d) Mount SST (C) in a vise.
(e) Insert SST (B) into SST (C), and attach the pulley nut to
SST (C).

B16373
SST (C)
SST (A)
Turn
B16370SST (B)
SST (A) Turn
B16363
B16361
Upward
Pin
B16360
CH-14
- CHARGINGGENERATOR
1849 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(f) To torque the pulley nut, turn SST (A) in the direction
shown in the illustration.
Torque: 110.3 N´m (1,125 kgf´cm, 81 ft´lbf)
(g) Remove the generator from SST (C).
(h) Turn SST (B), and remove SST (A and B).
4. INSTALL BRUSH HOLDER
(a) Place the front seal plate on the coil assembly.
(b) Place the brush holder on the coil assembly with the pin
facing upward.
NOTICE:
Be careful of the holder installation direction.
(c) Install the 2 screws.
Torque: 1.8 N´m (18 kgf´cm, 16 in.´lbf)
(d) Align the pins of the brush holder with the holes of the rear
seal plate, and install the rear seal plate.

B16359
B16655
B16654
- CHARGINGGENERATOR
CH-15
1850 Author
: Date
:
2004 LAND CRUISER (RM1071U)
5. INSTALL END COVER
(a) Install the terminal insulator.
NOTICE: Be careful of the terminal insulator installation
direction.
(b) Install the end cover with the 3 nuts.
Torque: 4.6 N´m (47 kgf´cm, 41 in.´lbf)
6. INSTALL REAR END COVER
Install the rear end cover with the 3 scerws.
Torque: 4.6 N´m (47 kgf´cm, 41 in.´lbf)
7. CHECK THAT ROTOR ROTATES SMOOTHLY

CH06I-04
B00809
B16653
- CHARGINGGENERATOR
CH-7
1842 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DRAIN ENGINE COOLANT
(See page CO-2)
2. REMOVE GENERATOR DRIVE BELT
Loosen the belt tension by turning the belt tensioner counter-
clockwise, and remove the drive belt.
HINT:
The pulley bolt for the belt tensioner has a left - hand thread.
3. REMOVE ENGINE UNDER COVER NO.1
4. REMOVE RADIATOR ASSEMBLY
(See page CO-17)
5. REMOVE PS VANE PUMP PULLEY
(See page SR-40)
6. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the rubber cap and nut, and disconnect the gen-
erator wire.
(c) Disconnect the generator wire clamp from the cord clip on
the generator.
(d) Remove the bolt, 2 nuts and generator.

CH0M5-01
B16375
B16387
Socket Wrench
SST
B16386
SST
B12270
SST
B12272
SST
- CHARGINGGENERATOR
CH-1 1
1846 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. REPLACE FRONT BEARING
(a) Remove the 4 screws, bearing retainer and bearing.
(b) Using SST and a hammer, tap out the bearing.
SST 09950- 60010 (09951- 00250), 09950- 70010
(09951-07100)
(c) Using SST and a press, press in a new bearing.
SST 09950- 60010 (09951- 00470), 09950- 70010
(09951-07100)
(d) Install the bearing retainer with the 4 screws.
Torque: 2.6 N´m (27 kgf´cm, 23 in.´lbf)
2. REPLACE REAR BEARING
(a) Using SST, remove the bearing cover (outside) and bear-
ing.
SST 09820-00021
NOTICE:
Be careful not to damage the fan.
(b) Using SST and a press, press in a new bearing.
SST 09820-00031

B12273
SST
CH-12
- CHARGINGGENERATOR
1847 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(c) Using SST, push in the bearing cover (outside).
SST 09285-76010

- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEMDI-625
818 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION PROCEDURE
1 Check that the ECU connectors are securely connected to the ECU.
NO Connect the connector to the ECU.
YES
2 Is DTC output for VSC?
Check the DTC on page DI-505.
YES Repair circuit indicated by the output code.
NO
3 Does VSC TRAC warning light go off?
YES Check for open or short circuit in harness and
connector between ECU-IG fuse and ECU (See
page IN-36).
NO
4 Check battery positive voltage.
PREPARATION:
Start the engine.
CHECK:
Check the battery positive voltage.
OK:
Voltage: 10 to 16 V
NG Check and repair the charging system.
OK

DI-622- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
815 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION PROCEDURE
1 Check that the ECU connectors are securely connected to the ECU.
NO Connect the connector to the ECU.
YES
2 Is DTC output?
Check the DTC on page DI-505.
YES Repair circuit indicated by the output code .
NO
3 Does ABS warning light go off?
YES Check for open or short circuit in harness and
connector between ECU-IG fuse and ECU (See
page IN-36).
NO
4 Check battery positive voltage.
PREPARATION:
Start the engine.
CHECK:
Check the battery positive voltage.
OK:
Voltage: 10 to 14 V
NG Check and repair the charging system.
OK