BE-150
- BODY ELECTRICALAUDIO SYSTEM
2523 Author: Date:
2004 LAND CRUISER (RM1071U)
4. PROBLEM SYSMPTOMS TABLE
NOTICE:
When replacing the internal mechanism (computer part) of the audio system, be careful that no part
of your body or clothing comes in contact with the terminals of the leads from the IC, etc. of the re-
placement part (spare part).
HINT:
This inspection procedure is a simple troubleshooting which should be carried out on the vehicle during sys-
tem operation and was prepared on the assumption of system component troubles (except for the wires and
connectors, etc.).
Always inspect the trouble taking the following items into consideration.
Open or short circuit of the wire harness
Connector or terminal connection fault
ProblemFlow chart No.
RadioRadio not operating when power switch turned to 'ON'.1
Display indicates when power switch turned to 'ON', but no sound (including
'noise') is produced.2
Noise present, but AM - FM not operating.3
Any speaker does not work.4
Any AM or FM does not work.5
Few preset turning bands.5
Reception poor.6
Sound quality poor.7
Preset memory disappears.8
Tape PlayerCassette tape cannot be inserted.9
Cassette tape inserted, but no power.10
Power coming in, but tape player not operating.11
Any speaker does not work.12
Sound quality poor.13
Tape jammed, malfunction with tape speed or auto-reverse.14
Cassette tape will not eject.15
CD PlayerCD cannot be inserted.16
CD inserted but no power/17
Power coming in, but CD player not operating.18
Sound jumps.19
Sound quality poor (Volume faint)20
Any speaker does not work.21
CD will not be ejected.22
Power AmplifierNo power coming in.23
Power coming in, but power amplifier not operating.24
Any speaker does not work.25
NoiseNoise occurs26
Noise produced by vibration or shock while driving.27
Noise produced when engine starts.28
Steering Pad SwitchA audio system cannot be operated with steering pad switch.29
Rear Seat AudioQuality of sound from headphone connected to headphone terminal is poor or no
sound can be heard.30
ABS Antilock Brake System
A/C Air Conditioner
assy assembly
ECT Electronic Controlled Transmission
ECU Electronic Control Unit
e.g. Exempli Gratia (for Example)
Ex. Except
4WD Four Wheel Drive Vehicles
in. inch
LH Left-hand
LHD Left-hand Drive
MIG Metal Inert Gas
M/Y Model Year
PPS Progressive Power Steering
RH Right-hand
RHD Right-hand Drive
SRS Supplemental Restraint System
SSM Special Service Materials
w/ with
w/o without
5. ECU (ELECTRONIC CONTROL UNIT)
Many ECUs are mounted in this vehicle.
Take the following precautions during body repair to prevent damage to the ECUs.
Before starting electric welding operations, disconnect the negative (-) terminal cable from the battery.
When the negative (-) terminal cable is disconnected from the battery, memory of the clock and audio
systems will be cancelled. So before starting work, make a record of the contents memorized by each
memory system. Then when work is finished, reset the clock and audio systems as before.
When the vehicle has tilt and telescopic steering, power seat and outside rear view mirror, which are all
equipped with memory function, it is not possible to make a record of the memory contents. So when the
operation is finished, it will be necessary to explain this fact to the customer, and request the customer to
adjust the features and reset the memory.
Do not expose the ECUs to ambient temperatures above 80°C (176°F).
NOTICE: If it is possible the ambient temperature may reach 80° (176°F) or more, remove the ECUs
from the vehicle before starting work.
Be careful not to drop the ECUs and not to apply physical shocks to them.
ABBREVIATIONS USED IN THIS MANUAL
For convenience, the following abbreviations are used in this
manual.
INTRODUCTIONIN-9
HANDLING PRECAUTIONS ON RELATED COMPONENTS
1. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
The TOYOTA LAND CRUISER is equipped with an SRS (Supplemental Restraint System), such as the driver
airbag and front passenger airbag and seat belt pretensioners. Failure to carry out service operations in the
correct sequence could cause the supplemental restraint system to unexpectedly deploy during servicing, pos-
sibly leading to a serious accident. Further, if a mistake is made in servicing the supplemental restraint system,
it is possible the SRS may fail to operate when required. Before servicing (including removal or installation of
parts, inspection or replacement), be sure to read the following items carefully, then follow the correct proce-
dure described in this manual.
Malfunction symptoms of the supplemental restraint system are difficult to confirm, so the diagnostic
trouble codes become the most important source of information when troubleshooting.
When troubleshooting the supplemental restraint system, always inspect the diagnostic trouble codes
before disconnecting the battery.
Work must be started after 90 seconds from the time the ignition switch is turned to the ºLOCKº position
and the negative (-) terminal cable is disconnected from the battery.
(The supplemental restraint system is equipped with a back-up power source so that if work is started
within 90 seconds of disconnecting the negative (-) terminal cable from the battery, the SRS may
deploy.)
When the negative (-) terminal cable is disconnected from the battery, memory of the clock and audio
systems will be cancelled. So before starting work, make a record of the contents memorized by the
audio memory system.
Then when work is finished, reset the clock and audio systems as before.
To avoid erasing the memory of each memory system, never use a back-up power supply from outside
the vehicle.
Even in cases of a minor collision where the SRS does not deploy, the passenger's airbag assembly,
the steering wheel pad and seat belt pretensioners should be inspected.
Never use SRS parts from another vehicle. When replacing parts, replace them with new parts.
Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during repairs.
Never disassemble and repair the airbag sensor assembly, steering wheel pad in order to reuse it.
If the airbag sensor assembly, steering wheel pad have been dropped, or if there are cracks, dents or
other defects in the case, bracket or connector, replace them with new ones.
Do not expose the airbag sensor assembly, steering wheel pad directly to hot air or flames.
Use a volt/ohmmeter with high impedance (10 k/V minimum) for troubleshooting of the electrical cir-
cuit.
Information labels are attached to the periphery of the SRS components. Follow the instructions on the
notices.
After work on the supplemental restraint system is completed, check the SRS warning light.
Before repairing the body, remove the SRS parts if, during repair, shocks are likely to be applied to the
sensors due to vibrations of the body or direct tapping with tools or other parts.
Do not expose the SRS parts directly to hot air or flames.
NOTICE:
1) The maximum ambient temperature tolerance is 120
°C (248°F) for the front airbag sensor, 105°C
(221
°F) for the center airbag sensor assembly and 93°C (200°F) for the steering wheel pad, and
front passenger airbag assembly. If it is possible that the ambient temperature may reach or ex-
ceed the temperature limit, remove the sensors and the steering wheel pad from the vehicle or
protect them with a hot insulation material before staring work.
2) Prior to welding, remove adjacent SRS parts form the vehicle or protect them with fire-proof cov-
ers.
If the vehicle is damaged, visually inspect for damage to the steering wheel pad using the inspection
procedures described in section RS of the repair manual for the relevant model year.
INTRODUCTIONIN-6
H16823H10600AB0119H21679
Seat Belt Buckle
Switch LHAirbag
Sensor
Assembly
ON
DTC B0126/B0127/27
DLC3
TC
CG
" u
DI-774
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
967 Author: Date:
2004 LAND CRUISER (RM1071U)
6 Check airbag sensor assembly.
PREPARATION:
(a) Turn the ignition switch to LOCK.
(b) Disconnect the negative (-) terminal cable from the bat-
tery, and wait at least for 90 seconds.
(c) Connect the connector to the airbag sensor assembly.
(d) Connect the negative (-) terminal cable to the battery,
and wait at least for 2 seconds.
CHECK:
(a) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(b) Clear the DTC stored in memory (See page DI-692).
(c) Turn the ignition switch to LOCK, and wait at least for 10
seconds.
(d) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(e) Check the DTC (See page DI-692).
OK:
DTC B0126/B0127/27 is not output.
HINT:
Codes other than code B0126/B0127/27 may be output at this
time, but they are not relevant to this check.
NG Replace airbag sensor assembly.
OK
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.
H01021AB0119H01082
H10600H10610
"u
ONAirbag
Sensor
Assembly
DTC B0130/63
DLC3
TC CG
P/T Squib RH
DI-780
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
973 Author: Date:
2004 LAND CRUISER (RM1071U)
4 Check P/T squib RH.
PREPARATION:
(a) Turn the ignition switch to LOCK.
(b) Disconnect the negative (-) terminal cable from the bat-
tery, and wait at least for 90 seconds.
(c) Connect the seat belt pretensioner RH (P/T squib RH)
connector.
(d) Connect the negative (-) terminal cable to the battery,
and wait at least for 2 seconds.
CHECK:
(a) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(b) Clear the DTC stored in memory (See page DI-692).
(c) Turn the ignition switch to LOCK, and wait at least for 10
seconds.
(d) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(e) Check the DTC (See page DI-692).
OK:
DTC B0130/63 is not output.
HINT:
Codes other than code B0130/63 may be output at this time, but
they are not relevant to this check.
NG Replace seat belt pretensioner RH
(P/T squib RH).
OK
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.
H01020H02139AB0119H01083 H10600H10621
Airbag
Sensor
Assembly
PR+
PR-
DTC B0131/64
" u
ON
DLC3
TC CG
P/T Squib RHFloor No. 2 Wire
DI-782
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
975 Author: Date:
2004 LAND CRUISER (RM1071U)
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect the connector to the airbag sensor assembly.
(b) Using a service wire, connect PR+ and PR- of the floor
No. 2 wire connector on the seat belt pretensioner RH
(P/T squib RH) side.
(c) Connect the negative (-) terminal cable to the battery,
and wait at least for 2 seconds.
CHECK:
(a) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(b) Clear the DTC stored in memory (See page DI-692).
(c) Turn the ignition switch to LOCK, and wait at least for 10
seconds.
(d) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(e) Check the DTC (See page DI-692).
OK:
DTC B0131/64 is not output.
HINT:
Codes other than code B0131/64 may be output at this time, but
they are not relevant to this check.
NG Replace airbag sensor assembly.
OK
AB0119H01021
H01083 H10600H10622
"u
ONAirbag
Sensor
Assembly
DTC B0131/64
DLC3
TC CG
P/T Squib RH
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-783
976 Author: Date:
2004 LAND CRUISER (RM1071U)
4 Check P/T squib RH.
PREPARATION:
(a) Turn the ignition switch to LOCK.
(b) Disconnect the negative (-) terminal cable from the bat-
tery, and wait at least for 90 seconds.
(c) Connect the seat belt pretensioner RH (P/T squib RH)
connector.
(d) Connect the negative (-) terminal cable to the battery,
and wait at least for 2 seconds.
CHECK:
(a) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(b) Clear the DTC stored in memory (See page DI-692).
(c) Turn the ignition switch to LOCK, and wait at least for 10
seconds.
(d) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(e) Check the DTC (See page DI-692).
OK:
DTC B0131/64 is not output.
HINT:
Codes other than code B0131/64 may be output at this time, but
they are not relevant to this check.
NG Replace seat belt pretensioner RH
(P/T squib RH).
OK
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.
H01020H02139
AB0118AB0119H01079 H10600H10623
Airbag
Sensor
Assembly
PR+
PR-
DTC B0132/61ON " u
DLC3
TC CG
P/T Squib RHFloor No. 2 Wire
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-785
978 Author: Date:
2004 LAND CRUISER (RM1071U)
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect the connector to the airbag sensor assembly.
(b) Using a service wire, connect PR+ and PR- of the floor
No. 2 wire connector on the seat belt pretensioner RH
(P/T squib RH) side.
(c) Connect the negative (-) terminal cable to the battery,
and wait at least for 2 seconds.
CHECK:
(a) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(b) Clear the DTC stored in memory (See page DI-692).
(c) Turn the ignition switch to LOCK, and wait at least for 10
seconds.
(d) Turn the ignition switch to ON, and wait at least for 10 se-
conds.
(e) Check the DTC (See page DI-692).
OK:
DTC B0132/61 is not output.
HINT:
Codes other than code B0132/61 may be output at this time, but
they are not relevant to this check.
NG Replace airbag sensor assembly.
OK