1998 SSANGYONG MUSSO torque

TRANSFER CASE (TOD) 5D2-53
40. Install the rear case flange on the output shaft. Install the
rubber seal, output shaft yoke washer and nut. Tighten
the nut.
Tightening Torque 137 - 196 Nm
41. Install the drainplug and tighten.
42. Fill the transfer case with 1.4 liters of Automatic
Transmission Fluid or equivalent.
Notice
Fluid level should be just below the filler plug hole.
Tightening Torque 19 - 30 Nm
Tightening Torque 19 - 30 Nm 43. Install the fill pulg and tighten.
44. Install the transfer case as outlined in removal and
Installation, transfer case in the section.
Notice
Make sure proper drain and fill plugs are installed if case
is replaced.

6A-8 POWER STEERING SYSTEM
Tightening Torque 35 - 45 Nm
Removal & Installation Procedure
1. Remove the cotter pin and nut and separate the steering
gear box tie rod from the steering knuckle arm using the
puller.
Installation Notice
2. Remove the bolt and separate the lower sha from the
steering gear box.
Installation Notice
Tightening Torque 30 - 40 Nm
3. Remove the oil pipe from the steering gear box and drain
the oil.
Installation Notice
4. Remove the clamp bolts and remove the steering gear box
assembly.
Installation Notice
Tightening Torque 12 - 18 Nm
Notice
lBe careful not to damage the rubber(1).
lWhen installing tighten the bolt (3) with the rubber
(2)being inserted to the hole of clamp.
5. Bleed the air from system.
6. Check the toe-in.
Tightening Torque 70 - 90 Nm Tighten the bolt toward threadless side of lower shaft
coupling.

POWER STEERING SYSTEM 6A-9
Inspection Procedure
1. Check the distance of tie rod and toe-in data and, if
necessary, adjust as below.
2. Adjustment
lUnscrew the adjuster nut (1) and adjust the distance by
turning the rod (2) counterclockwise.
Distance of Tie Rod152mm
Toe-in 0 - 4 mm
Tightening Torque 65 - 80Nm
lCheck the toe-in date (A~B)
lIf the ton-in is normal, tighten the adjuster nut (1) to the
specified toque with tie rod (2) being fixed.
Tightening

STEERING WHEEL AND COLUMN 6E-3
Removal & Installation Procedure
1. Remove the horn pad from the steering wheel and
disconnect the connectors .
2. Place an alignment marks on the column shaft end and
fixing nut and then remove the fixing nut.
Installation Notice
3. Remove the steering wheel.
4. Remove the combination switch upper cover .
Tightening Torque 50 - 80 Nm
5. Release the crash pad panel.
Notice
Remove the hood release wire and the other switch
connectors.

6E-4 STEERING WHEEL AND COLUMN
6. Disconnect each connectors.
7. Remove the vacuum hose from the ignition switch(Diesel
only) .
9. Remove the lower shaft by removing the bolt of the steering
column shaft.
Installation Notice
Tightening Torque 9 - 14 Nm
8. Remove the combination switch assembly.
10. Remove the dash panel mounting bolts.
Installation Notice
Tightening Torque 30 - 40 Nm

STEERING WHEEL AND COLUMN 6E-5
Tightening Torque 30 - 40 Nm 11. Remove the steering column upper mounting bolt and pull
out steering column assembly.
Installation Notice
12. Installation is reverse order of the removal.

MANUAL & SEMIAUTO-HVAC 7B/C-13
Replacement of Refrigerant Connection (O-ring
Type)
1. When connecting a O-ring type, apply compressor oil to
portions shown in illustration. Be careful not to apply oil to
threaded portion.
Notice
Use specified compressor oil.
2. O-rings must be closely attached to inflated portion of pipe
and always replace used O-rings.
3. After inserting the pipe to the union, tighten the nut by hand
as much as possible and tighten the nut to specified torque.
4. When connecting liquid pipe(B) and low pressure hose(A)
to evaporate pipe, apply compressor oil to the O-ring.
5. When tightening, set the center of pipe and tighten fully.
6. Tighten the nut by specified wrench.
Installation Notice
Tightening Torque Inlet Side to 12 - 15Nm
Low Pressure Hose (A) 30 - 35 Nm

MANUAL & SEMIAUTO-HVAC 7B/C-19
Removal & Installation Procedure
1. Disconnect the negative(-) terminal from the battery.
2. Discharge refrigerant from the system.
Notice
By connecting a manifold gauge connection hose to High/
Low pressure line, discharge the refrigerant.
3. Disconnect the inlet and outlet pipes of receiver drier.
Notice
When installing, check the O-ring and apply the compressor
oil.
Installation Notice
4. Remove the bracket bolt and then remove the receiver drier.
Installation Notice
Tightening Torque
4 - 6 Nm
5. Installation should follow the removal procedure in the
reverse order.
Tightening Torque
5 - 8 Nm