1998 SSANGYONG MUSSO torque

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Page 1218 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual TRANSFER CASE (TOD)  5D2-11
4. Electric Shift Default Mode
If the motor fails to reach its destination, the TCCU will attempt the following (in order):
a. The TCCU will wait 3 seconds then attempt the

Page 1240 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual TRANSFER CASE (TOD)  5D2-33
9 - 16 Vdc
6 - 16 Vdc
2 mA
1 A
7 A
20 A
Removal & Installation Procedure
1. Turn the ignition switch to "OFF" position.
2. Remove 30 pin connector from TOD control unit.
3.

Page 1243 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 5D2-36  TRANSFER CASE (TOD)
11. Unscrew 4 units of M12 bolts from case flange then
disconnect front propeller shaft from transfer case.
Installation Notice
Tightening  Torque 81 - 89 Nm
12. Unscrew 4

Page 1244 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual TRANSFER CASE (TOD)  5D2-37
Replacement of Shift Motor
1. Disconnect (-) cable from battery.
2. Disconnect shift motor/clutch coil connector (black pin7)
upper backside.
3. Unscrew 3 units of shift mo

Page 1246 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual TRANSFER CASE (TOD)  5D2-39
10. Disconnect pin and wire from speed sensor connector by
pulling sticking long-nose plier into “L” pin in connector.
11. On the same way, disconnect pin and wire “M

Page 1247 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual 5D2-40  TRANSFER CASE (TOD)
REPLACEMENT OF OIL
Oil Specification
Specified Oil Level
SpecificationStandard
Capacity
ServiceA.T.F S-3, S-4 or Dexron II, III
1.4 Litre
Inspection every 15,000km, Replace

Page 1250 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual TRANSFER CASE (TOD)  5D2-43
Disassembly Procedure
1. Disconnect transfer case from vehicle
2. Using a 30mm thin-wall socket, first remove the rear output
nut, output shaft yoke washer, oil seal then t

Page 1258 of 1463

SSANGYONG MUSSO 1998  Workshop Repair Manual TRANSFER CASE (TOD)  5D2-51
25. Install the pin on the tang end of the helical cam into the
hole in the front case. Position the torsion spring tangs so
that they are pointing toward the top side of t