1998 SSANGYONG MUSSO transmission

MANUAL TRANSMISSION 5B-9
COMPONENT LOCATOR

5B-10 MANUAL TRANSMISSION
1 Filler/Drain Plug
2 Shift Mechanism Cover
3 Shift Shaft Lever
4 Outer Select Lever
5 Inner Select Lever
6 Offset Control Lever
7 Bias Spring
8 Bolt
9 Pin
10 Washer
11 Bolt
1 2 Bolt
13 Extension and Plate Assembly
14 O-Ring & Steel Ring
15 Oiling Funnel
1 6 Bolt
17 Alignment Bolt
18 Pin
19 Shift Shaft
20 3/4 Shift Fork
21 1/2 Shift Fork
22 Insert
23 Selector Arm Assembly
24 Interlock Plate Assembly
25 Selector Plate
26 O-ring
2 7 Plug
28 Case Cover
29 Retaining Ring
30 Pivot Pin
31 Back-up Switch
32 5/Reverse Shift Lever
33 Snap Ring
34 5th Synchronizer Retainer
35 5th Synchronizer Assembly
36 Synchronizer Spring
37 Synchronizer Assembly38 Insert
39 Synchronizer Hub
40 Roll Pin
41 5th Shift Fork
42 Insert
43 Shift Rail Assembly
44 Blocking Ring
45 5th Speed Drive Gear
46 Snap Ring
47 Speed Gear
48 Speed Gear Clip
4 9 Bolt
50 Input Bearing Retainer
51 Oil Seal
5 2 Shim
53 Bearing Cup
54 Bearing Cone
55 Input Shaft
56 Roller Bearing
57 Spacer
58 Thrust Bearing
59 Thrust Bearing Race
60 5th Speed Driven Gear
61 Bearing Cup
62 Bearing Cone
63 1st Speed Gear
64 Bearing Sleeve Assembly
65 A. Bearing
65 B. Bearing
65 C. Spacer
66 Sleeve
67 Blocking Ring Assembly
68 3/4 synchronizer Assembly
69 Synchronizer Spring
70 Synchronizer Sleeve
71 Insert
72 Synchronizer Sleeve73 3rd Speed Gear
74 Needle Bearing
75 Spacer
76 Snap Ring
77 Thrust Washer
78 2nd Speed Gear
79 2nd Speed Gear Bearing
80 Spacer
81 Output Shaft Assembly
82 Retaining Ring
83 Thrust Washer
84 Inner Cone
85 Outer Cone Race
86 1/2 Blocking Ring
87 Spring Gear
88 Reverse Sliding Gear
89 Insert Gear
90 Pin
91 Shaft and Hub Assembly
92 Spring
93 Pin Fork and Reverse Roller
Assembly
9 4 Bolt
95 Rear Bearing Retainer
9 6 Shim
97 Roll Pin
98 Reverse Idler Shaft
99 Reverse Idler Gear Assembly
100 O-ring
101 Bearing Cup
102 Bearing Cup Assembly
103 O-ring
104 Bearing Cup
105 Bearing Cone
106 Counter Shaft Gear
107 Transmission Case Assembly

MANUAL TRANSMISSION 5B-11
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
SHIFT CONTROL CABLE
1 Shift Lever Assembly
2 Bolt......................................................20-30 Nm
3 Select Cable
4 Shift Cable
5 Snap Pin
6 Snap Pin
7 Transmission
8 Shift Cable9 Select Cable
1 0 Clip
11 Clip
12 Snap Pin
13 Snap Pin
14 Protector
15 Washer

5B-12 MANUAL TRANSMISSION
Removal & Installation Procedure
1. Position the shift lever in neutral and remove the knob.
2. Remove the screw from the console box side and remove
the shift lever cover.
3. Disconnect the cables by removing the snap pins from the
control cable connections to the select lever and shift lever.
4. Remove the shift lever an cable mounting snap pin and
washer of the select lever.

MANUAL TRANSMISSION 5B-13
5. Pull out the clip from the bracket and remove the shift cable
and select cable.
6. Installation is reverse order of the removal.
Inspection Procedure
1. The shift lever should be positioned in neutral.
2. Apply liquid gasket on the cable contact surface.
3. Keep 130 mm between the center of the cable end-eye
and floor.
Notice
If necessary, adjust the adjust nut.
Standard 130 mm

5B-14 MANUAL TRANSMISSION
TRANSMISSION
Preceding Work : Removal of the shift control cable
1 Clutch Housing
2 Oil Filler Plug............................................ 25 Nm
3 Transmission Assembly
4 Back-up Switch
5 Washer
6 Bolt......................................................77-87 Nm
7 Oil Drain Plug............................................ 25 Nm
8 Bolt......................................................81-89 Nm
9 Washer
10 Front Propeller Shaft
11 Transfer Case Assembly12 Speedometer Cable
13 Rear Propeller Shaft
14 Washer
1 5 Bolt......................................................70-80 Nm
16 Cross Member
17 Washer
1 8 Bolt......................................................21-35 Nm
19 Washer
2 0 Bolt......................................................62-93 Nm
21 Breather Hose

MANUAL TRANSMISSION 5B-15
Removal & Installation Procedure
1. Disconnect the negative terminal from the battery.
2. Lift up the vehicle and fix it safely.
3. Remove the drain plug from the transmission housing and
drain the oil. Reinstall the drain plug.
Installation Notice
Tightening Torque
25 Nm
4. Disconnect the back-up switch connector.
5. Remove the breather hose.
6. Remove the speedometer connector and other wiring
harnesses and connectors.

5B-16 MANUAL TRANSMISSION
7. Remove the front and rear propeller shafts from the
transfercase.
Installation Notice
Tightening Torque81 - 89 Nm
70 - 90 NmFront
Rear
8. Support the transmission on an suitable jack.
Unscrew the center mounting nuts and each sides
mounting bolts and remove the cross member.
Installation Notice
9. Remove the transmission mounting bolts.
Installation Notice
Tightening Torque (1)
Tightening Torque (2)21 - 35 Nm
62 - 93 Nm
10. Move the transmission jack backward careful and
disengage the transmission input shaft from the engine.
Remove the transmission.
11. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 77 - 87 Nm