1998 OPEL FRONTERA wheel bolts

CLUTCH7C–15
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Install flywheel assembly and crankshaft bearing.
Use the installer 5-8840-0125-0 (J-26516-A) and
driver handle 5-8840-0007-0 (J-8092) to install the
crankshaft bearing then clean and lubricate with
grease.
015RW054
2. Install new flywheel fixing bolts in the order illustrated
and tighten them to the specified torque.
Torque:
6VE1: 54 Nꞏm (5.5 kgꞏm/40 lb ft)
4JX1: 60 Nꞏm (6.1 kgꞏm/44 lb ft)+60
NOTE: Do not reuse the bolt and do not apply oil or thread
lock to the bolt.
015RS047
3. Install the front cover (5) to the transmission case.
4. Tighten eight front cover bolts to the specified torque.
Torque: 17 Nꞏm (1.7 kgꞏm/12 lb ft)
220RW088
5. Apply molybednum disulfide type grease to the pin
hole inner circumferences and thrust surfaces.
6. Attach the shift fork to the front cover and insert the
pin from below of the front cover.
7. Install the washer and snap pin.
201RW019

SEATS8G–3
Installation
To install, follow the removal steps in the reverse order,
noting the following points:1. Tighten the front seat assembly fixing bolts to the
specified torque.
Torque: 40 Nꞏm (4.1 kgꞏm/30 lb ft)
2. Install the longest bolt to the rear inner side fixing
location, if this model is equipped with power seats.
Disassembled View (Long Wheel Base)
750RX017
Legend
(1) Head Rest
(2) Seat Back Assembly
(3) Back Board Assembly
(4) Guide Holder
(5) Trim Cover
(6) Pad & Frame Assembly
(7) Seat Heater Assembly
(8) Reclining Device
(9) Slide Cover
(10) Reclining Knob
(11) Dial (W/Height Adjuster)
(12) Frame Assembly(13) Seat Heater Assembly
(14) Pad Assembly
(15) Trim Cover
(16) Spacer (W/O Height Adjuster)
(17) Release Wire
(18) Seat Adjuster/Seat Adjuster (W/Pretensioner)
(19) Seat Belt Buckle Assembly
(20) Height Adjuster
(21) Seat Cushion Assembly
(22) Hinge Cover
(23) Pad & Frame Assembly
(24) Trim Cover
(25) Armrest Assembly

EXTERIOR/INTERIOR TRIM8J–29
620RS005
2. Remove the rear quarter wheel opening extension
assembly (Only LWB).
Let a 5mm drill go through six blind rivets to
disengage riveted portions.
Disengage four clips, remove two screws, and
remove the rear quarter wheel opening extension
assembly.
3. Remove the rear wheel opening extension assembly
(Only SWB).
Let a 5mm drill go through four blind rivets to
disengage riveted portions. Remove two screws,
disengage eight clips, and remove the rear wheel
opening extension assembly.
Remove two fixing nuts (upper) and four fixing bolts
(lower).
4. Remove the rear door wheel opening extension
assembly (Only LWB).
Let a 5mm drill go through a blind rivet to disengage
riveted portions.
Disengage three clips, peel off the bonded portions
with two double surface adhesive tape and the rear
door wheel opening extension assembly.
5. Remove the rear rocker protector assembly (Only
LW B ) .
Loosen and pull three clips, remove a rear screw,
and remove the rear rocker protector assembly.
6. Remove the front rocker protector assembly.
Loosen and pull four clips, and remove the front
rocker protector assembly.
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Use a new 2–sided adhesive tape whenever installing
each wheel opening extension assembly and rocker
protector assembly. Using a white gasoline, clean the
places in advance where a 2–sided adhesive tape is
affixed. Also, install the clips, screws and blind rivets
in the order specified as shown in the figure.

EXTERIOR/INTERIOR TRIM8J–31
Mud Flaps (With Wheel Opening Extension)
Mud Flaps (With Wheel Opening Extension) and Associated Parts
620RW003
Legend
(1) Front Bumper Assembly
(2) Front Bumper Slider(3) Front Mud Flap
(4) Bumper Side Cover
(5) Rear Mud Flap
Removal
Front Side
1. Remove the front bumper assembly.
Disconnect the front fog light connector and remove
two bolts from both sides of the front bumper.
2. Remove the front bumper slider(1).
Remove two clips(4) and two nuts(3), release the
claw from the washer(2).
601RW009
3. Remove the front mud flap.
Remove four nuts and a clip.
601RW013
Rear Side
1. Remove the bumper side cover.
2. Remove the rear mud flap.
Remove four bolts and two nuts.
Installation
To install, follow the removal steps in the reverse order.

SUPPLEMENTAL RESTRAINT SYSTEM9J–35
Driver Air Bag Assembly
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A SMALL
AMOUNT OF SODIUM HYDROXIDE, A BY–PRODUCT
OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO THE SKIN AND EYES. MOST OF THE
POWER ON THE AIR BAG ASSEMBLY IS
HARMLESS. AS A PRECAUTION, WEAR GLOVES
AND SAFETY GLASSES WHEN HANDLING A
DEPLOYED AIR BAG ASSEMBLY, AND WASH YOUR
HANDS WITH MILD SOAP AND WATER
AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE. IN
THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE
BAG WILL THEN DEPLOY WITH MINIMAL CHANCE
OF INJURY. WHEN PLACING ALIVE AIR BAG
ASSEMBLY ON A BENCH OR OTHER SURFACE,
ALWAYS FACE BAG AND TRIM COVER UP, AWAY
FROM THE SURFACE. NEVER REST A STEERING
COLUMN ASSEMBLY ON THE STEERING WHEEL
WITH THE AIR BAG ASSEMBLY FACE DOWN AND
COLUMN VERTICAL. THIS IS NECESSARY SO THAT
A FREE SPACE IS PROVIDED TO ALLOW THE AIR
BAG ASSEMBLY TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY COULD RESULT.
NOTE: In the event deployment has occurred, inspect
coil assembly wire for any signs of scorching, melting or
any other damage due to excessive heat. If the coil has
been damaged, replace it.
Removal
1. Disable the SRS (Refer to “Disabling the SRS” in this
section).
2. Loosen the air bag assembly fixing bolts from behind
the steering wheel assembly using a TORX
d r i v e r o r
equivalent until the air bag assembly can be released
from steering wheel.
827RT008
3. Disconnect the yellow 2–pin connector located
behind the air bag assembly and remove air bag
assembly. Refer to “SRS Connectors” in this section
for removal and installation.
827RT009

SUPPLEMENTAL RESTRAINT SYSTEM 9J–36
Installation
1. Connect air bag to wiring harness connector.
NOTE: Pass the lead wire through the tabs on the plastic
cover (wire protector) of air bag to prevent lead wire from
being pinched.
827RT009
2. Install air bag into steering wheel and tighten bolts to
specified sequence as shown in figure.
Torque: 8.8 Nꞏm (0.9 Kgꞏm/78 Ib in)
CAUTION: Never use the air bag assembly from
another vehicle. Use only new air bag assembly
proper to the Trooper which is being repaired.
827RT008
3. Enable the SRS (Refer to “Enabling the SRS” in this
section).

SUPPLEMENTAL RESTRAINT SYSTEM9J–37
Steering Wheel
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A SMALL
AMOUNT OF SODIUM HYDROXIDE, A BY–PRODUCT
OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO THE SKIN AND EYES. MOST OF THE
POWER ON THE AIR BAG ASSEMBLY IS
HARMLESS. AS A PRECAUTION, WEAR GLOVES
AND SAFETY GLASSES WHEN HANDLING A
DEPLOYED AIR BAG ASSEMBLY, AND WASH YOUR
HANDS WITH MILD SOAP AND WATER
AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE. IN
THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE
BAG WILL THEN DEPLOY WITH MINIMAL CHANCE
OF INJURY. WHEN PLACING ALIVE AIR BAG
ASSEMBLY ON A BENCH OR OTHER SURFACE,
ALWAYS FACE BAG AND RIM COVER UP, AWAY
FROM THE SURFACE. NEVER REST A STEERING
COLUMN ASSEMBLY ON THE STEERING WHEEL
WITH THE AIR BAG ASSEMBLY FACE DOWN AND
COLUMN VERTICAL. THIS IS NECESSARY SO THAT
A FREE SPACE IS PROVIDED TO ALLOW THE AIR
BAG ASSEMBLY TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY COULD RESULT.
NOTE: In the event deployment has occurred, inspect
coil assembly wire for any signs of scorching, melting or
any other damage due to excessive heat. If the coil has
been damaged, replace it.
Removal
1. Disable the SRS (Refer to “Disabling the SRS” in this
section).
2. Loosen the air bag assembly fixing bolts from behind
the steering wheel assembly using a TORX
d r i v e r o r
equivalent until the air bag assembly can be released
from steering wheel.
827RT008
3. Disconnect the yellow 2–pin connector located
behind the air bag assembly and remove air bag
assembly.Refer to “SRS Connectors” in this section
for removal and installation.
4. Disconnect horn lead.
827RT009
5. Remove steering wheel attachment nut.

SUPPLEMENTAL RESTRAINT SYSTEM9J–39
5. Install air bag into steering wheel and tighten bolts to
specified sequence as show in figure.
Torque: 8.8 Nꞏm (0.9 Kgꞏm/78 Ib in)
CAUTION: Never use the air bag assembly from
another vehicle. Use only new air bag assembly
proper to the Trooper which is being repaired.
827RT008
6. Enable the SRS (Refer to “Enabling the SRS” in this
section).
SRS Coil Assembly
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A SMALL
AMOUNT OF SODIUM HYDROXIDE, A BY–PRODUCT
OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO THE SKIN AND EYES. MOST OF THE
POWER ON THE AIR BAG ASSEMBLY IS
HARMLESS. AS A PRECAUTION, WEAR GLOVES
AND SAFETY GLASSES WHEN HANDLING A
DEPLOYED AIR BAG ASSEMBLY, AND WASH YOUR
HANDS WITH MILD SOAP AND WATER
AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE. IN
THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE
BAG WILL THEN DEPLOY WITH MINIMAL CHANCE
OF INJURY. WHEN PLACING ALIVE AIR BAG
ASSEMBLY ON A BENCH OR OTHER SURFACE,
ALWAYS FACE BAG AND RIM COVER UP, AWAY
FROM THE SURFACE. NEVER REST A STEERING
COLUMN ASSEMBLY ON THE STEERING WHEEL
WITH THE AIR BAG ASSEMBLY FACE DOWN AND
COLUMN VERTICAL. THIS IS NECESSARY SO THAT
A FREE SPACE IS PROVIDED TO ALLOW THE AIR
BAG ASSEMBLY TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY COULD RESULT.NOTE: In the event deployment has occurred, inspect
coil assembly wire for any signs of scorching, melting or
any other damage due to excessive heat. If the coil has
been damaged, replace it.
Removal
1. Disable the SRS (Refer to “Disabling the SRS” in this
section).
2. Loosen the air bag assembly fixing bolts from behind
the steering wheel assembly using a TORX
d r i v e r o r
equivalent until the air bag assembly can be released
from steering wheel.
827RT008