DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK POWER SUPPLY.
1. Turn ignition switch ``OFF''.
2. Disconnect accelerator position sensor
harness connector.
3. Turn ignition switch ``ON''.
4. Check voltage between terminal
V1and ground with CONSULT or tester.
Voltage: Approximately 5V
OK
cNG
Check the following.
+Harness connectors
F7,M52(RHD mod-
els)
+Harness for open or
short between ECM and
accelerator position sen-
sor
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Loosen and retighten engine ground
screw.
3. Check harness continuity between ter-
minal
V3and engine ground.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
F7,M52(RHD mod-
els)
+Harness for open or
short between ECM and
accelerator position sen-
sor
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK INPUT SIGNAL CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM
terminal
V23and terminalV2.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
F7,M52(RHD mod-
els)
+Harness for open or
short between ECM and
accelerator position sen-
sor
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK COMPONENT
(Accelerator position sensor).
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Replace accelerator pedal
assembly.
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
SEF694V
SEF771V
SEF676V
SEF772V
SEF773V
.
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``ACCEL POS SENSOR'' (DTC 43)
Accelerator Position Sensor (Cont'd)
EC-142
DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK INPUT SIGNAL CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Disconnect crankshaft position sensor
(TDC) harness connector and ECM har-
ness connector.
3. Check harness continuity between ECM
terminals
V40,V44and terminalV1.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
F13,EC4+Harness for open or
short between ECM and
crankshaft position sen-
sor (TDC)
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK GROUND CIRCUIT-I.
Check harness continuity between termi-
nal
V2and ECM terminalsV47,V52.
Continuity should exist.
If OK, check harness for short to ground
and short to power.
OK
cNG
Check the following.
+Harness connectors
F13,EC4+Harness for open or
short between crankshaft
position sensor (TDC)
and ECM
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK GROUND CIRCUIT-II.
1. Loosen and retighten engine ground
screws.
2. Disconnect harness connectors
F13,EC4.
3. Check harness continuity between ter-
minal
V3and engine ground.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Joint connector
F19+Harness for open or
short between harness
connector
F13and
engine ground
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK COMPONENT
[Crankshaft position sensor (TDC)].
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Replace crankshaft posi-
tion sensor (TDC).
Disconnect and reconnect harness connec-
tors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness con-
nector. Reconnect ECM harness connector
and retest.
INSPECTION END
SEF696V
SEF774V
SEF775V
SEF676V
SEF776V
.
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``CRANK POS SEN (TDC)'' (DTC 47)
Crankshaft Position Sensor (TDC) (Cont'd)
EC-147
Governor Cut Circuit
ON BOARD DIAGNOSIS LOGIC
This diagnostic procedure checks whether or not fuel cut is being performed during deceleration.
Signals from the accelerator switch and camshaft position sensor (PUMP) are sent to the ECM. The ECM uses
these signals to control the electric governor operation.
Accelerator switch (F/C)cAccelerator position
ECM
cElectric
governor
Camshaft position sensor (PUMP)cEngine speed
Diagnostic
Trouble Code
No.Malfunction is detected when ....Check Item
(Possible Cause)
48+Accelerator switch circuit is shorted.
+Crankshaft position sensor (PUMP) or ECM is mal-
functioning.+Harness or connectors
[Accelerator switch (F/C) and camshaft position sen-
sor (PUMP) circuits]
+Accelerator switch (F/C)
+Camshaft position sensor (PUMP)
+ECM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
Note: If both DTC 48 and 11 or 23 are displayed, perform
TROUBLE DIAGNOSIS FOR DTC 11 or 23 (See EC-69 or
106).
1) Turn ignition switch ``ON''.
2) Select ``DATA MONITOR'' mode with CONSULT.
3) Start engine and run it to 3,000 rpm, then quickly release
accelerator pedal.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine and run it to 3,000 rpm, then quickly release
accelerator pedal.
2) Turn ignition switch ``OFF'', wait at least 5 seconds and
then turn ``ON''.
3) Perform ``Diagnostic Test Mode II (Self-diagnostic
results)''.
TROUBLE DIAGNOSIS FOR ``GOV CUT CIRCUIT'' (DTC 48)
EC-149
Glow Control System
SYSTEM DESCRIPTION
Crankshaft position sensor (TDC)cEngine speed
ECMcGlow relaycGlow plugs
Engine coolant temperature sensorcEngine coolant temperaturecGlow lamp
When engine coolant temperature is more than 90ÉC (194ÉF), the glow relay turns off, inactivating the quick-
glow control until coolant temperature drops below 70ÉC (158ÉF).
When coolant temperature is lower than 90ÉC (194ÉF):
+Ignition switch ON
After ignition switch has turned to ON, the glow relay turns ON for a certain period of time in relation to
engine coolant temperature, allowing current to ¯ow through glow plug.
+Cranking
The glow relay turns ON, allowing current to ¯ow through glow plug.
+Starting
After engine has started, current continues to ¯ow through glow plug (after-glow mode) for a certain period
in relation to engine coolant temperature.
When engine speed exceeds 2,400 rpm, current ¯ow through glow plug is interrupted.
The glow lamp turns ON for a certain period of time in relation to engine coolant temperature at the time glow
relay is turned ON.
COMPONENT DESCRIPTION
Glow plug
The glow plug is provided with a ceramic heating element to obtain
a high-temperature resistance. It glows in response to a signal sent
from the ECM, allowing current to ¯ow through the glow plug via the
glow relay.
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
16 L/W Glow lampIgnition switch ``ON''
Glow lamp is ``ON''.0 - 1.5V
Ignition switch ``ON''
Glow lamp is ``OFF''.BATTERY VOLTAGE
(11 - 14V)
111 LG/B Glow relay Refer to ``SYSTEM DESCRIPTION''.
SEF857S
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
EC-151
DIAGNOSTIC PROCEDURE
INSPECTION START
Check fuel level, fuel supplying system,
starter motor, etc.
OK
cNG
Correct.
Check that all glow plug connecting plate
nuts are installed properly.
OK
cNG
Install properly.
CHECK OVERALL FUNCTION.
Check entire glow control system. (Refer
to ``System Operation Check'' on next
page.)
NG
cOK
CHECK COMPONENT
(Glow plug).
See page EC-155.
CHECK VOLTAGE BETWEEN GLOW
RELAY AND GROUND.
1. Turn ignition switch ``OFF''.
2. Disconnect glow relay.
3. Check voltage between terminals
V1,
V3and ground with CONSULT or
tester.
Voltage: Battery voltage
OK
cNG
Check the following.
+100A fusible link
+Harness for open or
short between glow
relay and battery
If NG, repair harness or
connectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM
terminal
111and terminalV2.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
E127,M21
+Harness connectors
M51,F6
+Harness for open or
short between glow
relay and ECM
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK HARNESS CONTINUITY
BETWEEN GLOW RELAY AND GLOW
PLUG.
1. Disconnect glow plug harness connec-
tor.
2. Check harness continuity between glow
relay terminal
V5and glow plug har-
ness connector.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
E65,E204
+Harness for open or
short between glow
relay and glow plug
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
jA
SEF698V
SEF699V
SEF777V
SEF778V
SEF779V
.
.
.
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Glow Control System (Cont'd)
EC-153
jB
CHECK POWER SUPPLY.
1. Turn ignition switch ``OFF''.
2. Disconnect EGRC-solenoid valve A, B
and throttle control solenoid valve har-
ness connector.
3. Turn ignition switch ``ON''.
4. Check voltage between terminal
V1
and ground with CONSULT or tester.
Voltage: Battery voltage
OK
cNG
Check the following.
+Harness connectors
M21,E127
+10A fuse
+Harness for open or
short between EGRC-
solenoid valve A, B and
fuse
+Harness for open or
short between throttle
control solenoid valve
and fuse
If NG, repair harness or
connectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Disconnect ECM harness connector.
3. Check harness continuity between
ECM terminal
V1and terminalV2,
ECM terminal
103and terminalV2,
ECM terminal
109and terminalV2.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
E127,M21
+Harness connectors
M50,F5
+Harness for open or
short between EGRC-
solenoid valve A, B and
ECM
+Harness for open or
short between throttle
control solenoid valve
and ECM
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK COMPONENTS
(EGRC-solenoid valve A, B and throttle
control solenoid valve).
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Replace malfunctioning
component(s).
Disconnect and reconnect harness connec-
tors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage or
the connection of ECM harness connector.
Reconnect ECM harness connector and
retest.
INSPECTION END
SEF706V
SEF782V
SEF783V
.
.
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
EGRC-Solenoid Valve A, B and Throttle Control
Solenoid Valve (Cont'd)
EC-161
DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK OVERALL FUNCTION.
1. Turn ignition switch ``ON''.
2. Check ``START SIGNAL'' in
``DATA MONITOR'' mode with
CONSULT.
--------------------------------------------------------------------------------------------------------------------------------------OR--------------------------------------------------------------------------------------------------------------------------------------
1. Turn ignition switch to ``START''.
2. Check voltage between ECM
terminal
V20and ground.
Voltage:
Ignition switch ``START''
Battery voltage
Except above
Approximately 0V
NG
cOK
INSPECTION END
CHECK INPUT SIGNAL CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Disconnect ECM harness connector and
ignition switch harness connector.
3. Check harness continuity between ECM
terminal
V20and terminalV6.
Continuity should exist.
If OK, check harness for short to ground
and short to power.
OK
cNG
Check the following.
+Harness connectors
M52,F7
+7.5A fuse
+Fuse block
M3,E112
+Harness for open or short
between ECM and igni-
tion switch
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
Disconnect and reconnect harness connec-
tors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness con-
nector. Reconnect ECM harness connector
and retest.
INSPECTION END
IGN ``ON'' OFF
IGN ``START'' ONSEF625S
SEF109P
SEF785V
.
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Start Signal (Cont'd)
EC-164
DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK OVERALL FUNCTION.
1. Turn ignition switch ``ON''.
2. Select ``FULL ACCEL SW'' and
``OFF ACCEL SW'' in ``DATA
MONITOR'' mode with CON-
SULT.
3. Check ``FULL ACCEL SW'' and
``OFF ACCEL SW'' signal under
the following conditions.
OFF ACCEL SW:
Accelerator pedal released
ON
Accelerator pedal
depressed OFF
FULL ACCEL SW:
Accelerator pedal released
OFF
Accelerator pedal fully
depressed ON
--------------------------------------------------------------------------------------------------------------------------------------OR--------------------------------------------------------------------------------------------------------------------------------------
1. Turn ignition switch ``ON''.
2. Check voltage between ECM
terminal
V31and ground under
the following conditions.
Voltage:
Accelerator pedal released
Battery voltage
Accelerator pedal
depressed
Approximately 0V
3. Check voltage between ECM
terminal
V32and ground under
the following conditions.
Voltage:
Accelerator pedal released
Approximately 0V
Accelerator pedal fully
depressed
Battery voltage
NG
cOK
INSPECTION END
CHECK POWER SUPPLY.
1. Turn ignition switch ``OFF''.
2. Disconnect accelerator position switch
harness connector.
3. Turn ignition switch ``ON''.
4. Check voltage between terminal
V5
and ground with CONSULT or tester.
Voltage: Battery voltage
OK
cNG
Check the following.
+Harness connectors
M52,F7(LHD mod-
els)
+Harness for open or
short between accelera-
tor position switch and
ECCS relay
+Harness for open or
short between accelera-
tor position switch and
ECM
If NG, repair harness or
connectors.
jA
SEF626S
SEF627S
SEF708V
SEF786V
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Accelerator Position Switch (Cont'd)
EC-167