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Removal and Installation
Inspection
Check brake pedal for following items.
+Brake pedal bend
+ Clevis pin deformation
+ Crack of any welded portion
+ Crack or deformation of clevis pin stopper
Adjustment
Check brake pedal free height from dash lower panel.
H: Free height Refer to SDS (BR-72).
D: Depressed height Refer to SDS (BR-72).
Under force of 490 N (50 kg, 110 lb)
with engine running
C
1,C2: Clearance between pedal stopper and threaded end of stop lamp switch and ASCD
switch 0.3 - 1.0 mm (0.012 - 0.039 in)
A: Pedal free play 1-3mm(0.04 - 0.12 in)
If necessary, adjust brake pedal free height.
SBR163E
SBR463CB
BRAKE PEDAL AND BRACKET
BR-10
Page 13 of 75
1. Loosen lock nut and adjust pedal free height by turning brakebooster input rod. Then tighten lock nut.
Make sure that tip of input rod stays inside.
2. Adjust clearance ``C
1'' and ``C2'' with stop lamp switch and
ASCD switch respectively. Then tighten lock nuts.
3. Check pedal free play.
Make sure that stop lamp is off when pedal is released.
4. Check brake pedal's depressed height while engine is running. If depressed height is below speci®ed value, check brake sys-
tem for leaks, accumulation of air or any damage to compo-
nents (master cylinder, wheel cylinder, etc.). Then make nec-
essary repairs.
SBR824B
BRAKE PEDAL AND BRACKET
Adjustment (Cont'd)
BR-11
Page 18 of 75
1. Before ®tting booster, temporarily adjust clevis to dimensionshown.
2. Fit booster, then secure mounting nuts (brake pedal bracket to brake booster) lightly.
3. Connect brake pedal and booster input rod with clevis pin.
4. Secure mounting nuts. Speci®cation: 13 - 16 N zm (1.3 - 1.6 kg-m ,9-12ft-lb)
5. Install master cylinder. Refer to ``Installation'' in ``MASTER CYLINDER'', BR-14.
6. Adjust brake pedal height and free play. Refer to ``Adjustment'' in ``BRAKE PEDAL AND BRACKET'',
BR-10.
7. Secure lock nut for clevis.
:16-22N zm (1.6 - 2.2 kg-m, 12 - 16 ft-lb)
8. Bleed air. Refer to ``Bleeding Brake System'', BR-4.
BRAKE BOOSTER
Brake Booster (Cont'd)
BR-16
Page 75 of 75
Inspection and Adjustment
DISC BRAKE
Unit: mm (in)
Brake model CL36VE CL18VF
Pad wear limit
Minimum thickness 2.0 (0.079)
Rotor repair limit
Minimum thickness 30.0 (1.181) 16.0 (0.630)
PARKING CENTER BRAKE
Unit: mm (in)
Brake model DS20HB
Lining wear limit
Minimum thickness 1.5 (0.059)
Drum repair limit
Maximum inner diameter 204.5 (8.05)
BRAKE PEDAL
Unit: mm (in)
Applied model M/T
Free height ``H''*184 - 194
(7.24 - 7.64)
Depressed height ``D''
[under force of 490 N (50
kg, 110 lb) with engine run-
ning]More than
80 (3.15)
Clearance ``C'' between
pedal stopper and threaded
end of stop lamp switch or
ASCD switch0.3 - 1.0 (0.012 - 0.039)
Pedal free play
At clevis 1.0 - 3.0 (0.039 - 0.118)
At pedal pad 3.0 - 11.0 (0.118 - 0.433)
*: Measured from surface of melt sheet to pedal pad.
PARKING CENTER BRAKE CONTROL
Control type Center lever
Lever stroke
[under force of 196 N (20 kg, 44 lb)]7-9
Lever stroke when warning switch comes on 2
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-73