FULLY AUTOMATIC AIR CONDlTlONER
Component Parts Location
Intake door actua:or
,
Sunload sensor
Controller
B&wer temperature sensor
fan motor
@ Radiator core lower support I
Front defros!er grille (left)
1 ,?efros:er gnlie (left) t I
0 Blower fan motor relay
Engine room, right relay box I / Air conditioner relay I
Blower and cooling unit
I Blower fan motor
? Ar condlboner relay
@ Refrigerant
pressure sensor @ Compressor @ Ambtent sensor
a Liquid tank I @ Englne room. front left
I
Blower and cooling unit
lnta Instrument panel, center I
7 IJj Cluster
lid A 0 Fuse block, rear face 1
FULLY AUTOMATIC AIR CONDITIONER
Trouble Diagnosis by Self-diagnosis Function
There are 5 steps in the self-diagnosis: to check for any sensor failure, and to check that a given control sig-
nal is transmitted to each output device.
Diagnosis
content
- - -
Diagnostic
item
i Step I I Step 2 - - - - - - - --
Each sensor check
Indicator lamp check
Display segments Ambient sensor
0 Indicator lamp In-vehicle sensor
lntake air tempera-
ture sensor
Sunload sensor Step
3
Each
actuator check
and reset check display for each
sen-
lntake door actuator
Air mix door actua-
tor Mode door actuator
lntake door actuator
Air mix door actua-
tor
Mode door actuator
Blower fan motor
Compressor
Air purifier (only
when connected)
Ambient sensor
In-vehicle sensor
lntake air tempera-
ture sensor
SELF-DIAGNOSIS OPERATION PROCEDURE R8
Switching to self-diagnosis mode
Turn the temperature adjustment dial all the way to the left.
Start the engine with the ignition switch from OFF position. Within 10 seconds, press and hold the OFF
switch for more than approx. 5 seconds, to start the self-diagnosis step 1.
Self-diagnosis completion EL
a Turn the ignition switch OFF.
Turn the AUTO switch ON.
Switching between self-diagnosis steps
Use the temperature adjustment dial to switch between self-diagnosis steps 1 to 5.
Temperature adjustment dial (turn clockwise): Step
1-5
Temperature adjustment dial (turn counterclockwise): Step
5- 1
a Refer to "SELF-DIAGNOSIS DISPLAY ITEM" for the diagnosis contents of each step.
FULLY AUTOMATIC AIR CONDITIONER
Trouble Diagnosis
by Self-diagnosis Function
(Cont'd)
Step 3 AUTO SW: ON +
I
Step 1
(CW) Tum the temperature (CCW) Turn the temperature
adjustment dial. adjustment dial. I
IGN SW: OFF
AUTO SW: ON *
T
I Step 4 I AUTO SW: ON *
4 (CW) Turn the temperature (CCW) Turn the temperature
adjustment dial. adjustment dial. I
Step 2 IGN SW: OFF
AUTO SW: ON *
I
CW: Clockwise I CCW: Counterclockwise
Step 5 Detected temperature d~splay for each sensor IGN SW: OFF AUTO SW: ON
C : Each switch indicator lamp HAK0725D
SELF-DIAGNOSIS DISPLAY ITEM
Step 1 - Display segments and indicator lamp check
Check the controller switch indicator lamp and display segments.
Normal: The switch indicator lamp and display segments are illu-
minated.
Abnormal: Malfunctioning area will not be illuminated.
lllum~nated when a short- (T"e last digir ") circuit is detected.
the display code
the corresponding codes
Step 2 - Each sensor check
Display shows "2 in the step 2 mode, and then shows the judge-
ment result.
Check the data of each sensor inputted into the automatic ampli-
fier.
Normal: Display shows
"20.
Abnormal: The last digit of the display code flashes for a malfunc-
tioning sensor. At this time, if a short-circuit
is detected,
"AUTO is displayed. Furthermore, when there are more
than one malfunctioning sensor, the corresponding dis-
play codes flash twice starting with the smaller code.
The sunload sensor will judge an abnormality when there is
insufficient lighting (less than 5,000 lx) such as while being
placed indoor or during the evening.
FULLY AUTOMATIC AIR CONDITIONER
Symptom
Trouble Diagnosis for Each Symptom
No airflow
Airflow does not change. Operation check
Check blower fan motor operation. (Refer to "Blower Fan Motor Sys-
tem Check".)
The above is normal.
I Automatic amolifier 1 Faultv automatic amplifier
Faulty attachment of air mix door
rod, or air mix door lever
Faulty air mix door system
ElG
(damage, lock, etc.)
Malfunctioning unit
Blower fan motor Probable cause
Faulty blower fan motor
Check attachment status of the air
mix door actuator.
Common item (Check and confirm this
item along with the fol-
lowing three items.)
Air mix door
Abnormal display in self-diagnosis
step
3
Check that the air mix door oper-
ates when the temperature
adjust-
ment dial is set to
18OC or 32°C.
Faulty sensor (Refer to 'Component a
Parts Inspection".)
Faulty sensor harness
Air
mix door actuator
Air mix door actuator
Abnormal display in self-diagnosis
step 2
Magnet clutch does not operate
Magnet clutch Refer
to 'Magnet Clutch System R8
with AUTO switch, or A/C switch. Check".
I Faulty
air mix door actuator
Faulty air mix door actuator system AT
hamess
(Refer to "Actuator System Check".)
BW
Refer to "Actuator System Check".
@'i?
Sensor
Tem- perature
control mal-
function No
cool airflow
(Flow amount is normal.)
ngeranr
cnarge
amounr.
( Cooler cycle 2 ~erformance. I Refer to 'Performance Test". I
The above is normal. I Automatic amolifier 1 Faulty automatic amplifier I
After warming up, the heater core
inlet and outlet hoses are not warm. 1 Coolant I
Engine coolant failure
Clogged heater hose or heater core
No warm airflow
(Flow
amount is normal.)
The above is normal. Automatic amplifier
1 Faulty automatic amplifier
Blower fan motor speed does not
change even when the fan switch is Blower fan motor
changed. Refer
to "Blower Fan Motor System
Check".
I
When the fan switch is in 4th, Faulty aspirator
smoke is not drawn in from the
in-
Aspirator Clogged
or disconnected aspirator
vehicle sensor inlet. duct
Large
in-vehicle tem-
perature difference in
relation to temperature
setting Check the setting difference
between the set temperature and
control temperature. Error
in temperature difference set-
ting
- The above isnormal.- Automatic amplifier Faulty automatic amplifier
Faulty attachment of mode door
lock, mode door link, or mode door
Check mode door operation. Mode door lever
Faulty mode door system (damage,
lock, etc.)
Faulty mode door actuator
Abnormal display in self-diagnosis Faulty mode door actuator system
step
3 Mode door actuator
harness (Refer to "Actuator System
Check".)
Air
outlet does not switch.
Normal display in self-diagnosis
Mode door actuator
step
3
Refer to "DOOR ACTUATOR
HARNESS", "Actuator System
Check".
The above is normal.
I Automatic amplifier I Faulty automatic amplifier - - I I Faulty attachment of intake door
Check intake door operation. lntake
door lever
Faulty intake door system (damage,
lock, etc.)
~aulG intake door actuator
Faulty intake door actuator system
hamess (Refer to "Actuator System
Check".)
Abnormal
display in self-diagnosis
door step 3 Air inlet does fiot switch.
Normal display in self-diagnosis
lntake door actuator
step
3
Refer to "DOOR ACTUATOR
HARNESS", "Actuator System
Check".
I I The above is normal. I Automatic amplifier I Faulty automatic amplifier
ELECTRICAL SYSTEM
SECTION EL
CONTENTS
CENTRAL DOOR LOCK SYSTEM ................................. 2
Component Parts Location .......................................... 2
Circuit Diagram ............................................................ 2
Combination Meter (meter control unit) Input/
Output Signal Specifications
........................................ 2
Inspection before Trouble Diagnoses ......................... -3
Trouble Diagnoses ....................................................... 3
REMOTE CONTROL ENTRY SYSTEM .......................... 4
Component Parts Location .......................................... 4
Circuit Diagram ............................................................ 4
Remote Control Entry Control Unit Input/Output
Signal Specifications
.................................................... 5
System Check ............................................................. -5
Inspection before Trouble Diagnoses .......................... 6
Trouble Diagnoses ....................................................... 6
Component Parts inspection ....................................... 6
ID Code Entry Procedure ............................................ 7
POWER WINDOW SYSTEM ........................................... 8
System Description ..................................................... -8
Precautions ................................................................. -8
Component Parts Location .......................................... 8
Circuit Diagram ............................................................ 9
Power Window Main Switch Input/Output Signal
Specifications
............................................................... 9
Inspection before Trouble Diagnoses ........................ 11
Trouble Diagnoses .................................................... 11
SUNROOF SYSTEM ...................................................... 12
Component Parts Location ........................................ 12
Circuit Diagram .......................................................... 12
Sunroof Switch and Sunroof Motor Assembly
lnputiOutput Signal Specifications
............................. 12
AUTO LIGHT SYSTEM ................................................. 1 3
Component Parts Location ........................................ 13
Auto Light Control Unit Input/Output Signal
Specifications
............................................................. 13
Circuit Diagram ........................................................ 14
Trouble Diagnoses .................................................. I 4
..................................... XENON HEADLAMP SYSTEM 15
Trouble Diagnoses ..................................................... 15
IGNITION KEY-OPERATED ILLUMINATION
SYSTEM
................................................................... 7
Component Parts Location ........................................ 17
.......................................................... Circuit Diagram 17
Meter Control Unit InputlOutput Signal
....................................................... Specifications 1 7
METER ........................................................................\
18
Corn bination Meter .................................................... 18
Triple Meter ................................................................ 20
................................................ COMBINATION METER 21
.................................................... System Description 21
........................................ Component Parts Location 21
Diagnosis Function .................................................... 21
................................... Meter-related Circuit Diagram 22
..................................................... Trouble Diagnoses 23
Combination Meter InpuVOutput Signal
Specifications
............................................................ -25
..................................... Component Parts Inspection 26
TRIPLE METER ............................................................. 29
Special Service Tool ................................................... 29
........................................ Component Parts Location 29
Circuit Diagram .......................................................... 29
Triple Meter InputfOutput Signal Specifications ........ 30
Component Parts Inspection ..................................... 30
IGNITION KEY WARNING BUZZER AND LIGHT
WARNING BUZZER
...................................................... 31
Component Parts Location ........................................ 31
Circuit Diagram .......................................................... 31
Meter Control Unit InpuVOutput Signal
Specifications
............................................................. 31
FRONT WIPER .............................................................. 32
Component Parts Location ........................................ 32
Circuit Diagram .......................................................... 32
Front Wiper Input/Output Signal Specifications ........ 32
CENTRAL DOOR LOCK SYSTEM
Component
Parts Location
Door lock relay
LOCK -
Door lock relay
connector
1 LOCK 1
TK20 I I 5\41 1 (Brown) 1 11el j I 1
Combination meter
(Meter C/U) connector
I
Circuit Diagram
Driver door lock
Remote control entry
SW signal C/U connector
Lock signal
18. Unlock sign311 5 T 1
PMI main SW
(Central door lock SW)
----- I . RH door1
actuator 1 I I I Rear LH door I lock actuator I I I,,,,,,,------J
Driver door lock
actuator SW
P/'W main SW connector PNV main SW connector
(2-door Coupe) 1 (4-door Sedan) OCC3324 C
Combination Meter (meter control unit) Input/
Output Signal Specifications
-
I
. . 4 1 Driver door lock switch signal I
Specification
Approx. OV
Locked (OFF)
5
18
55
56
60
Operation or condition
Unlocked (ON1
Terminal No.
Approx.
5V
Signal name
Central door lock switch unlock signal
Central door lock switch lock signal
Ground Passenger and rear
RH 8 LH door lock
actuator lock signal
Passenger and rear RH & LH door lock actuator unlock siqnal Unlocked
(ON)
Operation other than above (OFF)
Locked (ON)
Operation other than above (OFF)
-
Central door lock switch is locked.
Central door lock switch is unlocked. Approx.
OV
Approx. 5V
Approx.
OV
Approx. 5V
Approx.
OV
Changes from approx. 12 to OV and back
to approx. 12V.
Changes from approx.
12 to OV and back
to approx. 12V.
CENTRAL DOOR LOCK SYSTEM
Symptom
Passenger door lock and rear
RH & LH door locks do not lock or unlock with the
central door lock switch.
Passenger door lock, rear
RH door lock,
or rear LH dooc lock do not lock or unlock
with the central door lock switch.
Passenger door lock and rear
RH & LH door locks do not lock or unlock with the
driver door lock knob. (They operate
properly with the central door lock switch.)
Inspection before Trouble Diagnoses
Check that components connectors are properly connected.
Trouble Diagnoses
SYMPTOM CHART
Malfunctioning item
Door lock relay circuit Possible
cause E8G Faulty power window main switch (central door lock switch)
Power window main switch circuit
Faulty door lock relay
Faulty door lock relay to combination meter (meter control unit)
BR harness
0 Faulty power window main switch (central door lock switch) to
combination meter (meter control unit) harness
Faulty power window main switch (central door lock switch) ground
circuit
I Faulty door lock relay to door lock actuator harness
Door lock actuator circuit
Combination meter
(meter control unit)
0 Faulty door lock actuator Faulty door lock actuator to door lock relay harness
0 Faulty combination meter (meter control unit) ST
Driver door lock switch circuit
0 Faulty driver door lock switch . Faulty driver door lock switch to combination meter (meter control
unit) harness
Combination meter (meter control unit)
Faulty driver door lock switch ground circuit
Faulty combination meter (meter control unit) m
REMOTE CONTROL ENTRY SYSTEM
1
Component Parts Location
Circuit Diagram
Key-in detection SW
Remote control entry I C/U connector -
Unlock signal