ANTI-LOCK BRAKE SYSTEM
CONSULT (Cont'd)
I b~ SELECT DiAG MODE 01 r SELF-DIAG RESULTS
DATA MONITOR
ACTIVE TEST
ECU
PART NUMBER I
FR RH SOL TEST
I 1 !!! SELECT MONITOR ITEM I I
I I SELECTION FROM MENU I I
I I START 1
6. Touch "ACTIVE TEST'.
7. Select active test item by touching screen.
8. Touch "START'.
9. "ACTIVE TEST" screen is displayed.
ABS solenoid valve
To check that ABS solenoid valves (inlet and outlet) operate in
the following manner, touch
"UP*, "KEEP" and "DOWN" on the
screen while observing the monitor.
Operation I UP I KEEP ( DOWN
IN ABS SN I OFF 1 ON I ON
OUTABS SN I OFF I OFF I ON*
*: Solenoid valve stays ON for 1 to 2 seconds after touching the key, and then
turns OFF.
If the active test is conducted with brake pedal depressed, the
brake pedal travel limit may change. This is a normal condition.
"TEST IS STOPPED" message is displayed 10 seconds after
the operation is started.
If the active test needs to be performed again after "TEST IS
STOPPED" is displayed, repeat step 8.
ANTI-LOCK BRAKE SYSTEM
CONSULT (Cont'd)
r I I ABS motor / a UCTIl..!E TEST fj I I Touch "ON" and "OFF on the screen to check that ABS motor - - - - -. . -
relay and ABS actuator relay operate as follows:
- - - - -- --
Operation
ABS actuator relay
brake pedal travel limit may change. This is a normal condition.
"TEST IS
STOPPED" message is displayed 10 seconds after
ABS motor relay I ON
1 the operation is started.
I
ON
ON
OFF OFF G9
ON
EG
If the active test is conducted with brake pedal depressed, the
ANTI-LOCK BRAKE SYSTEM
Self-diagnosis
DESCRIPTION
When a problem occurs in the ABS, the ABS warning lamp on the
instrument panel comes on. To actuate the self-diagnostic results
mode, ground the self-diagnostic check terminal
4 located on the
data
link
connector for
CONSULT. The ABS warning lamp, then,
flashes and indicates the location of the malfunction.
SELF-DIAGNOSIS PROCEDURE
1. Collect information on the concern from the customer, and then
perform basic inspections.
2. Drive vehicle at approx. 30 km/h for approx. 1 minute.
3. Stop vehicle and start diagnosis.
4. Turn ignition switch "OFF'.
5. Ground the self-diagnostic check terminal 4.
6. Turn ignition switch "ON" to start the self-diagnostic results
mode.
CAUTION:
Keep terminal 4 grounded during self-diagnosis.
Do not depress brake pedal. (Self-diagnosis would not
start.)
Do not start engine. (Self-diagnosis would not start.)
7. After 3 or 4 seconds, ABS warning lamp starts blinking to indi-
cate the malfunction code No.
The indication terminates after 5 minutes. Turning the ignition
switch from
"OFF" to "ON" resumes blinking the indication.
8. Verify the location of the malfunction with "MALFUNCTION
CODUSYMPTOM CHART", BR-16. Then make the necessary
repairs.
9. After the malfunctions are repaired, erase the malfunction
codes stored in the control unit. Refer to "HOW
TO ERASE
SELF-DIAGNOSTIC RESULTS" on the next page.
10. Rerun the self-diagnostic results mode to verify that the mal-
function codes have been erased.
11. Disconnect the check terminal from the ground. The self-diag-
nostic results mode is now complete.
12. Drive vehicle at approx. 30 km/h for approx. I minute, and then
check that the ABS warning lamp is off.
HOW TO READ SELF-DIAGNOSTIC RESULTS
(Malfunction codes)
Determine the code No. by observing the time and the fre-
quency that the
ABS warning lamp blinks ON and OFF.
When multiple malfunctions occur at a time, up to three code
numbers can be stored; the latest malfunction will be indicated
first.
The indication begins with the start code No. 12. A maximum
of three code numbers appear in the order of the latest one
first. The indication then returns to the start code No.
12 to
repeat.
The start code No. 12 is only indicated repeatedly when there
is no malfunction.
ANTI-LOCK BRAKE SYSTEM
Self-diagnosis (Cont'd)
Example: Code No. 25 Front left wheel sensor (open-ccrcuit)
lnd~cat~on
s:arl
Start code No. i2
Unit: seconds BRG1185D
ABS warnq lamp ON -
A9S warnrng lamp OFF
Self-d~agnosis complete , C ABS warning lamp !
I i I I I
................ &. j(j(?.:e~o"dd~i!~?!!f!!. . -----... .-.---.--. iiii rase 1 12.5 seconds I mode
Malfunct~on
memory Malfunction memory is Nn. erase mode starts. Is erased BRG0057C
Tens d~g~ts Un~ts digits Code No 25 I I - I
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
(Malfunction codes)
r--------- -T---t----t-l-T-l-
1. Turn the ignition switch "ON" and start the engine.
-.
---------- -I--I--t--l-i-"I
2. Drive the vehicle at approx. 30 kmh for approx. 1 minute to
check that there is no other malfunction.
ST
3. Stop the vehicle.
4. Turn the ignition switch "OFF'.
5. Ground the self-diagnostic check terminal. RS'
6. Turn the ignition switch "ON" to start the self-diagnostic results
-
-.
3 06 0.9 03C303 3.3 06 0.6 0.6 09 050303030305030303
-----
mode.
CAUTION:
c--
Do not depress the brake pedal during self-diagnosis. Do not
start the engine. (The self-diagnosis
would not start.)
7. The ABS warning lamp starts to blink 3 or 4 seconds after the EL
self-diagnostic results mode is started.
8. Under the self-diagnostic results mode, the malfunction $jD
memory erase mode starts when the check terminal is discon-
nected from the ground.
9. Ground the check terminal 3 times or more in succession
within 12.5 seconds after the erase mode starts. (Each ground-
ing must
be 1 second or longer.)
10. Disconnect the grounding cable from the check terminal to
erase the malfunction memory and complete the
self-diagno-
sis. The ABS warning lamp
, then, turns off.
11. Turn the ignition switch
"OFF'.
ANTI-LOCK BRAKE SYSTEM
Self-diagnosis (Cont'd)
MALFUNCTION CODEISYMPTOM CHART
Malfunction code No. Malfunctioning
part ABS warning
lamp
ON
Fail-safe
operation
18 1 Different number of teeth of sensor rotors 1010
2 1
26 I Front left wheel sensor (short-circuiQ.4 1010
- --
22
25
3 1 I Rear wheel sensor (open-circuit) 1010
Front right wheel sensor (open-circuit)
32 Rear wheel sensor (short-circuit)'4 1 0 1 0
Front right wheel sensor (short-circuit)'4
Front left wheel sensor (open-circuit)
41
I Front right outlet ABS solenoid valve and circuit 1010
0 0
0
0
0
0
- -
42
-- - -
46 Front left inlet ABS solenoid valve and circuit 0 1 0
45 Front
left outlet ABS solenoid valve and circuit
55
1 Rear outlet ABS solenoid valve and circuit 1010
Front right inlet ABS solenoid valve and circuit
56
1 Rear inlet ABS solenoid valve and circuit 1010
0
57 1 Power supply (Low or high voltage)*2 I 0 I -'I
0
0
0
I At self-diagno- ( ABS control unit or data link connector for CONSULT is poorly 1 I
61
63
At self-diagno-
I ABS control unit
sis only
ABS
actuator motor or motor relayg3
ABS
actuator relay
No indication
I I ABS control unit1ABS actuator relay is stuck to OFFJABS I Stays ON power supply circuit, ABS actuator relay drive side power sup-
lgnition switch
ply (coil side) circuit, and ABS warning lamp circuit are
short-
circuited./ABS control unit connector is disconnected or poorly
0
0
I
sis only
Ignition switch
ON
I I connected. I I
0
0
connected.
ABS control
unit1Fuse is blown or ABS warning lamp has an
open circuit.
- -- '1: Fail-safe operation does not activate. A signal from ABS control unit suspends ABS control operation. Brakes operate con-
ventionally. After specified power supply voltage resumes, ABS warning lamp goes out, allowing for ABS control operation. '2: The code No. does not indicate a malfunction related to the ABS control unit. Do not replace the ABS control unit even if the code No. appears. '3: The code No. can sometimes appear when the ABS motor ground circuit is loose or disconnected. When it appears, always
check the ground circuit for improper installation.
'4: ABS warning lamp turns on if a wheel or wheels spin for 10 to 80 seconds (depending on the wheel speed) with the vehicle
stuck in snow, ice, or mud. This is a normal condition. After repairing short-circuited sensor, turning ignition switch ON lights
up
ABS warning lamp. Check that ABS warning lamp turns off when the vehicle is driven at approx. 30 krnlh for approx. 1 minute as shown in the self-diagnosis procedure.
TCS/ABS SYSTEM
CONSULT
for TCSlABS Control Unit Control
System
(Cont'd)
Diagnostic item Check item
Diagnostic
item is detected when ...
ABS ACTUATOR RELAY
b~ FAILURE] ABS
actuator relay turns ON when control unit sends OFF signal. Actuator relay is short-
circuited to ground. ABS
actuator
relay and
circuit
ABS
ACTUATOR RELAY
[OFF FAILURE] ABS
actuator relay turns OFF when control unit sends ON signal. Relay control wire is
broken.
BAlTERY VOLTAGE
[VB-IiIGH] TCSIABS
control unit
power supply
and ground
circuit
TCSIABS
control unit battery voltage is abnormally high.
BAlTERY VOLTAGE
[VB-LOW TCSIABS control unit battery voltage is abnormally low.
- -
Function of calculation in TCS/ABS control unit has failed. TCSIABS
control unit
CONTROL
UNIT
ABS motor,
motor relay and circuit
ABS
MOTOR
[LOCK FAILURE] ABS
motor speed is abnormally low.
Engine speed signal is interrupted or signal wire is suspected to be broken.
TCSIABS control unit connector or ECM-TCM or ECM connector is poorly connected. Engine
speed signal circuit
ENGINE
SPEED SIG
Circuit for
the commu-
nication line
between
TCSIABS
control unit
and throttle control unit
The communication line between TCSIABS control unit and throttle control unit is open
or shorted.
Throttle control system (throttle control unit, peripheral harness, and throttle actuator)
is abnormal.
TCSIABS control unit or throttle control unit battery voltage is low.
THROTLE
POSl
SIG
Engine main components (crankshaft position sensor, mass air flow sensor, engine cool-
ant temperature sensor, ignition primary signal, throttle position sensor, and motor throttle
position sensor) are abnormal. Engine sys-
tem
ENGINE SYSTEM
Total control
signal
1
(multiple sig- nal) for
engine,
A/l
and TCSI
ABS
Total control signal (multiple signal) for engine, AIT and TCS/ABS is abnormal (open or
shorted communication harness, faulty connections, abnormal
TCS/ABS control unit or
ECM-TCM or ECM).
TCSIABS control unit power is momentarily cut off or decreased.
LAN
SIGNAL
1
Total control signal (multiple signal) for engine,
and TCS/ABS is abnormal (open or
shorted communication harness, faulty connections, abnormal
TCS/ABS control unit or
ECM.TCM or ECM).
ECM.TCM or ECM starter switch is stuck to ON.
The starter switch is ON for 10 seconds or longer even after the engine has started.
(This is not
a malfunction.)
ECM-TCM or ECM is abnormal. (Total control signal (multiple signal) for engine,
A/T
and TCSIABS is malfunctioning. Or the system is in the process of CPU back up.)
TCSIABS is abnormal. Total
control
signal
2
(multiple sig-
nal) for
engine,
PA
and TCSI
ABS
LAN
SIGNAL
2
LAN SIGNAL 3
ELECTRIC SUPER HlCAS
Control Unit
Input/Output Signal Specifications
(Cont'd)
USING CONSULT
The displayed output signals represent the control unit com-
puted data. If the output circuit (harness) should
be open,
correct values may be displayed.
Monitor item
VHCL SPEED SE
[km/hj
STOP LAMP SW
[ON-OFF] Data monitor
I Condition
Specification
--
STEERING ANG Steering
wheel is turned right Steering angle (degrees) mea-
[R/Ll or left. sured from neutral position
NEUTRAL SIG Steering wheel is in neutral When neutral: ON
[ON-OFF] position
or turned right or left. When
turned (right or left): OFF
Brake pedal operation Check
item
Vehicle is running or driving
wheels are turning.
Steering angle sensor circuit
Approximately
equal to speed-
ometer reading
When pedal is depressed: ON
When pedal is not depressed:
I OFF
In neutral position:
Approx.
2.4V Vehicle
speed sensor circuit
Stop lamp switch circuit
ENGINE SPEED
[r~ml
1"l I Actuator is operating in active I In right lock position:
test. Engine
is running.
Approx. 4.4V
in left lock position:
Approx.
0.4V
Rear steering angle sensing
system
Approximately
equal to tachom-
eter reading
POWER STR SOL
[A1
Wiring
in ECM-HICAS control
unit
MOTOR CURRENT
PI
Vehicle speed is changed from
0 to 100 krnh.
HlCAS RELAY
[ON-OFF]
FAILSAFE
[ON-OFF] At
0 km/h:
Approx. 1.1 0A
At
100 krn/h: Approx. 0.48A
WARNING LAMP
[ON-OFF] System related to power steer-
ing solenoid output signal
RR ST
ANG-VOL
[Vl
MOTOR VOLTAGE
[vl
Actuator is operating in active
test.
Ignition switch is ON or engine
is running.
I Power supply system for
OK
if output current is detected
during operation Motor
and its power supply
system
1 signal from control unit
When ignition
switch is ON: ON
Not in operation HICAS
motor relay
System related to relay driving
Check malfunctioning parts
using self-diagnosis and data
monitor.
Approx.
5V
When warning lamp is ON: ON
When warning lamp is OFF:
OFF
Rear steering angle sensing
system Warning
lamp circuit
Power supply voltage Motor power
supply system
C/U
VOLTAGE
[VI Control unit power supply cir-
cuit
Ignition
switch is ON or engine
is running. Power
supply voltage
ELECTRIC SUPER HlCAS
Trouble Diagnosis
with CONSULT (Cont'd)
Diagnostic item
MOTOR OUTPUT
[NO
CURRENTJ(.d)
MOTOR OUTPUT
[OVERCU
RRENTl(.e)
MOTOR OUTPUT
[MOTOR
LOCK](.
b)
VEHICLE SPEED SEN
[RAPD SIGN CHANGE21
VEHICLE SPEED SEN
[NO
SIGNAU]
VEHICLE SPEED SEN
[NO SIGNAL31
CONTROL UNIT
[ABNORMAL
1-61
Diagnostic item is detected when ... I Remarks
When motor output is kept OFF, a current is
flowing.
When motor output is kept ON, an overcurrent
is flowing.
Signal from rear steering angle sensor does
not change for a certain period of time while a
motor current of
17A or more is flowing.
When vehicle is running, vehicle speed signal
is not sensed for a certain period of time after
it has changed rapidly.
"VEHICLE SPEED SEN [RPD SIG CHG2J"
has occurred previously, and vehicle speed
signal is not sensed for a certain period of
time.
I
'VEHICLE SPEED SEN [RPD SIG CHG2]" I I
has not occurred previously, and vehicle
speed signal is not sensed for a certain period
of time while the vehicle is running at
1,500
rpm of engine speed.
Control unit is malfunctioning.