TROUBLE DIAGNOSES
Symptom Matrix Chart (Cont'd)
An open circuit causes no fuel injection to the corresponding cylinder, and the heated oxygen sensor output becomes lean. When the open circuits are
observed at all cylinders, the engine will not start.
Actuator-related malfunction
Injector Symptom
characteristics and inspection hints
Drive
circuit
lgnition signal
(POW&
transistor
drive
siqnal)
(open
Injection Open
Short
Fuel pump relay
1 Open 1 Engine will not start. In case of instantaneous break, surging may occur.
A
short circuit causes continuous fuel injection to the corresponding cylinder, and
over-rich airlfuel ratio and misfire will be noted. When the short circuits are
observed at all cylinders, the engine will not start.
Foreign
material
Clogs
L
Foreign
material causes continuous fuel injection to the corresponding cylinder.
Symptoms vary with the condition how the injection port is clogged.
Aidfuel ratio
compensation factor becomes larger.
(1 10 to 125%)
Canister purge control valve Ignition primary
signal (Power
transistor ground)
Auxiliary electric fan relay
[RB25DE, RB25DETI
1 Short
Open
Open -
Open
Open
Leaks
Open
Open
lgnition coil
AAC valve
The valve purges constantly. In summertime, engine may stall at idle speed due
i to rich aidfuel ratio. In wintertime, various malfunctions may occur due to lean
airlfuel ratio.
An open circuit causes no fuel injection to the corresponding cylinder, and the '
heated oxygen sensor output becomes lean. When the open circuits are observed at all cylinders, the engine will not start. In case of instantaneous break, symptoms vary with the break time and the
vehicle's driving conditions. Light shock or surging will occur while the vehicle
is being driven.
The engine will stall when break time is long.
AAC valve is fully closed. Symptoms vary with the base engine speed. When it is
too low, engine may stall while the vehicle is decelerating or when the power
steering load or electrical load is applied.
Power
supply
s~de
primary
Second-
arY side
Power
supply
Drive
circuit
Open Open Auxiliary
electric fan will not operate even after warm-up is completed.
The valve
will not purge. Gasoline smell may be noted when the weather is hot.
Variable valve timing control
solenoid valve
Variable air intake control sole-
noid valve (NA)
Air jet swirl control solenoid
valve
[RB20DE
(UB)]
Injector ground (Total ground) lnstanta- Symptoms vary
with the break time and the vehicle's driving conditions. Surging neous break or engine stall may occur when the instantaneous break occurred during fuel
I I injection. I
Open
, Open
Short
Turbo pressure control solenoid
valve (TIC) Valve
timing not switched.
Variable air intake valve opens, and torque in low speed range is reduced.
Variable air intake valve closes, and torque in high speed range is reduced.
Open
Short Air jet
swirl control valve remains closed.
Air jet swirl control valve remains open.
Open
Open Swing valve opens earlier, and
maximum turbo pressure is reduced.
Engine will not start
because the injectors do not operate.
TROUBLE DIAGNOSES
ldle speed adjusting screw
ECL1641 C
ldle Speed Inspection and Adjustment
ldle speed specification (After warm-up)
Engine type I RygE I RB25DE I RB25DET
Base idle speed (Pm)
(Feedback control cancelled) 600
I 1
idle speed [N or P position] (Air conditioner ON)
Ignition timing
(Feedback control cancelled) I 15*2/600
. . I I
650250 Go (700 - 900)'
CO density 0.1, max.
HC density 50, max.
': ldle speed varies with air conditioner refrigerant pressure and engine cool- "" "
ant temperature.
0
a Warm up engine to normal operating temperature.
a Connect "CONSULT' to the data link connector for CON- 87'
SULT (under the instrument lower driver panel) and turn
ignition switch ON.
Connect a tachometer to the engine speed detection ter- R8
minal.
a Check that the air conditioner load, power steering pump ~p, -4 load, and various electrical loads are not applied to the
engine. During inspection and adjustment, the
A/T selec-
tor lever must be in
"N"
or
"P"
position.
a Perform "IACV-AAC VALVE ADJn in "WORK SUPPORT EL
@ mode with CONSULS.
@ a Disconnect throttle position sensor harness connector. 8~
(Above step cancels the idle speed feedback control.)
0 Turn idle speed adjusting screw (IAS) on the AAC valve
assembly to adjust base idle speed to
600 rpm.
a Turning IAS clockwise makes base idle speed lower. Turning
IAS counterclockwise makes base idle speed higher.
a Cancel "IACV-AAC VALVE ADJ" in "WORK SUPPORT'
@ mode with CONSULT.
a Connect throttle position sensor harness connector.
a Check that the actual idle speed is 650-1-50 rpm.
TROUBLE DlAGNOSES
Ignition Timing inspection and Adjustment
lnstall a timing light to the ignition timing detection loop (blue)
A3 e Perform "IACV-AAC VALVE ADJ" in "WORK SUPPORT
mode with CONSULT.
/Ci3 Disconnect throttle position sensor harness connector.
w (Above step cancels the idle speed and ignition timing feedbacl
cont rots.)
Cancel "IACV-AAC VALVE ADJ" in "WORK SUPPORl
@ mode with CONSULT.
Connect throttle position sensor harness connector.
Race engine and check that the ignition timing advana
immediately.
With the engine idling, check that the ignition timing and bas1
idle speed is within the specification listed below.
If not within the specifications, loosen the crankshaft positio
sensor mounting bolt, turn the crankshaft position sensor
an
adjust the ignition timing to the specifications. Turning th
crankshaft position sensor counterclockwise advances th
ignition timing.
Unit: BTDCO/rpl
CAUTION:
When idle speed or ignition timing is checked and adjuste
with the throttle position sensor harness
connectc
disconnected, the self-diagnostic results of the throttle
COI
trol unit and the ABS must be erased. To erase the self-dia!
nostic
results, first turn ignition switch OFF, and then start tt
engine. Confirm that the
TCS OFF indicator lamp, 4WD indic
tor lamp, and
ABS indicator lamp are all OFF, then erase tt
self-diagnostic results. This must be done because disco
nection
of the throttle position sensor harness connectc
even for engine adjustment,
will make control units to dete
abnormal status.
RB25DE, RB25DET
15*2/600 Engine type
Ignition timing
RB20DE (VB)
1 O-e2/600
TROUBLE DIAGNOSES
ECM (-TCM) InputlOutput Signal Reference
Value (Cont'd)
d
voltages are
Terminal No. Signal name
At idle At
approx. 2,000 rpm
Approx.
12V Approx. 8V
AAC valve control
signal
[RB20DE
(UB), RB25DEl
During 5 sec. after ignition switch tumed ON: Approx. 0.25V 5 sec. after ignition switch turned ON: Battery voltage
When cranking: Approx. 0.25V At idle: Approx. 0.25V Fuel pump relay
control signal - - [RB25DETJ
During 3 sec. after ignition switch tumed ON: Approx.
0.9V
3 sec. after ignition switch tumed ON: Battery voltage
When cranking: Approx. 0.9V At idle: Approx. 0.9V
Approx. 0.9V
Air conditioner
relay control signal Air conditioner
OFF: Battery voltage
Air conditioner ON: Approx. 0.25V
MIL OFF: Battery voltage
MIL ON
RBZODE
(UB), RB25DE: Approx. 0.85V RB25DET Approx. 0.1 V
Malfunction indica-
tor lamp
lgnition switch
(START) signal
Air conditioner
switch signal Approx.
OV (Ignition
switch at START Battery voltage)
Air conditioner OFF: Approx.
4.7V Air conditioner ON: Approx. 0.1 V -
22 (CHK) Check
(Diagnosis
start)
Throttle position
sensor signal
lgnition switch
(IGN) signal CONSULT
connected: Approx. OV CONSULT not connected: Approx. OV
Accelerator pedal released: Approx. OSV Accelerator pedal fully depressed: Approx. 4.2V
(Ignition switch ON, engine not running)
lgnition switch
OFF: Approx. OV lgnition switch ON: Battery voltage Approx.
0.6 - 0.7V
24
(IGN)
Ground Approx.
OV
Power
steering oil
pressure switch
signal Steering
wheel not tumed: Approx. 4.N Steering wheel turned: Approx. OV
26
NOTE: I bove measured values obtained by analog ircuit
tester.
TROUBLE DIAGNOSES
ECM (-TCM) Input/Output Signal Reference
Terminal No. Signal name
At approx. 2,000 rprn At idle
When cranking: Approx.
1.3V
Approx.
1.4V
ECLl426D
Crankshaft position
sensor 120" (REF) sig-
nal At idle: Approx. 1.35 - 1.4V
When cranking: Approx.
2.6V
Approx.
2.6V
Crankshaft position sensor 1" (POS) signal jle: Approx. 2.6V
ECLl428C
When cranking (DC range): Approx. (AC range): Approx.
DC range: Approx.
0.1V
AC range: Approx. 3.2V
Ring gear crankshaft
position sensor signal
[RB20DE
(UB)]
At idle DC range - Approx. 0.1 V [Ac range]. /\ppmx. 1 .W (v: 15 10 5 0
t (When engine raced sirddenly: Approx. 2.7 - 3.1V)
Turbo
Dressure
sensor
signal ' [RB25DET]
Throttle position sensor,
refrigerant pressure
sensor, turbo pressure
sensor power supply
Rear defogger switch
signal
-
49
NOTE: ,
2ear defogger switch OFF: Approx. OV
Rear defogger switch ON: Battery voltage
C-
bove voltages are measured values obtained by analog circuit tester.
EC-42
TROUBLE DIAGNOS
ECM (.TCM) lnpu
:s
3utput Signal Reference
Value (Cont'd)
.. No.
Fluctuates between approx. 0.1 to
0.4V and approx.
0.7 to
0.9V At
idle
- I I - I I -
I
I
- are measured
At approx. 2,000 rpm
:v: i .5 I .O 0.5 0
ECL 1 8645 11jllllllll ECL 1 8630
Throttle motor sensor
signal
[RB25DET'J Approx. 3.4V
I (Voltage becomes lower when TCS operates.)
Motor throttle switch
signal
[RB25DET]
Approx.
4.7V
Mass air flow sensor
signal
t
(When TCS is operating: Approx. OV)
Ignition switch ON: Approx.
0.2V
At idle: Approx.
1
.I - 1.2V Approx.
1.6 - 1.7V
Mass air flow sensor
ground Approx.
OV
I
Coolant temperature approx. 20°C: Approx. 3.5V
Coolant temperature approx.
80°C: Approx. 1.2V
Approx. 0.36V min.
(Voltage increases as the air conditioner refrigerant
pressure increases.)
Approx. 0.4
- 2V (') ': Voltage varies with measuring range (internal resis-
tame) of a circuit tester.
Battery voltage
C
+
+
+
56
-
62 1 Knock sensor signal 1
Engine coolant tem-
perature sensor signal
57
- -- -
63 1 Knock sensor signal 2
Refrigerant pressure
sensor
67 Control unit power
sup-
72
I PIY Receive (Data input to
control unit) 1
Transmit (Data output
from control unit) CONSULT
connected: Approx. 0.25V
CONSULT
not connected: Battery voltage
CONSULT connected: Approx.
9V max. CONSULT not connected: Approx. OV
C
Fan stopped: Battery voltage
Fan operating: Approx. 0.2 - 0.3V 78
NOTE: Above
Auxiliary electric fan
relay control signal
[RB25DE, RB25Dm
voltages values obtained
analog circuit
tester.
TROUBLE DIAGNOSES
System Description
Vehicle with RB20DE and RB25DET engine has TCM integrated into ECM. Vehicle with RB25DE engine has
TCM and ECM separately.
Fail-safe Function @ When malfunction occurs in each sensor and solenoid, the fail-safe functions below enable vehicle to be
driven.
VEHICLE SPEED SENSOR 1 (Output shaft speed sensor)
Inputs a signal from vehicle speed sensor in speedometer. EG
THROTTLE POSITION SENSOR
Detects throttle opening by idle switch and full switch, and controls line pressure as follows. I 1 I Idle switch
-
--
I
--
ON OFF I Minimum oil pressure I 0/8 ST
I
OFF OFF
Full switch
ON Maximum oil pressure
PNP SWITCH
When the multiple PNP switch signals are input to TCM and ECM-TCM, the priority of selector lever position I28
becomes as follows by internal TCM determination.
4AT D, N, R, 2, 1 I%$ M-AT D, N, R, 3, 2
Because the hydraulic circuit of the control valve is switched by manual valve according to the selector lever
position, however, actual operating condition of vehicle becomes as follows.
EL
I N I "N" and other position signals I N
Line pressure
218
P
R
- - -- pp - pp - -
4AT I D I "D" and other position signals I Dl*DP*Dd
Throttle opening I
418 BR
Running status
Actual lever position
1 "2 and other position signals I 21 ~22
PNP switch input signal
"P and other position signals
"R" and other position signals
--
r"2 and "1" 21 ~22
P 83
R
I 2 1 "2" and other position signals / 21 42
M -AT
3
L
1
P
R
N
D
"1" and other position signals
"P" and other position signals
"R" and other position signals
"N" and other position signals
"D" and other position signals
I
l,++l2
P
R
N
D1t;.D2c*D3
"3 and other position signals
"3" and "2" position signals
3, -3,-3-3,
3, +3, +3,
TROUBLE DIAGNOSES
Fail-safe Function (Cont'd)
SHIFT SOLENOID A, B
When a malfunctioning signal of solenoid is input to TCM and ECM-TCM, the gear is shifted as follows.
Normal Abnormal solenoid A Abnormal solenoid B Abnormal solenoid A/B Shift positions A B Gears A B Gears A I3 Gears A 8 Gears
0 0 1 st o-+x 03x - - - -
-- 0: Solenoid ON X: Solenoid OFF -: Abnormal
LINE PRESSURE SOLENOID
When a malfunctioning signal of solenoid is input to TCM and ECM-TCM, the line pressure solenoid is turned
OFF, and the line pressure is set to maximum oil pressure.
LOCK-UP SOLENOID
When a malfunctioning signal of solenoid is input to TCM and ECM.TCM, the lock-up solenoid is turned OFF,
and the lock-up
is released.
OVERRUN CLUTCH SOLENOID
When a malfunctioning signal of solenoid is input to TCM and ECM-TCM, the overrun clutch solenoid is turned
OFF, and the overrun clutch is engaged to apply the engine brake during deceleration.
MANUAL MODE SWITCH (M-AT)
When a malfunctioning signal of manual mode switch is input to TCM and ECM.TCM, the gear is controlled
with normal "D" position.
SHIFT CONTROL UNIT (Except RB20DE)
When a malfunction occurs in the shift control unit, the shift solenoid NB are turned OFF, and the gear posi-
tion
is controlled with 3rd speed.
TURBINE SENSOR (Except RB20DE)
Controlled by vehicle speed sensor 1 in the same way without turbine sensor