TROUBLE DIAGNOSES
ECM (-TCM) Input/Output Signal Reference
Terminal No.
108
- NOTE:
Signal name
CM.TCM, TCS/ABS
tegrated control signal
dultiplex communica-
&DE.m,
B25DETj
attery power supply
ijector drive signal
3attery voltage When cranking: Approx.
10.5V
Value (Cont'd)
(v) 50 40 30 20 10
0
At idle: &Wry voltage
A:
idle
Approx. 2V
rariable
air intake con-
:ol solenoid valve con- switch ON: Battery voltage (Solenoid valve
rot signal
RB20DE (UB), At idle: Approx. 0.2
- 0.3V (Solenoid valve ON) At
approx. 2,000
rpm
t
3B25DEI ' .
-urbo pressure control iO1enOid valve Battery voltage (Solenoid valve OFF)
iianal
4ir jet swirl sole- Coolant temperature below approx. 70°C: Approx.
0.9V (Solenoid valve ON)
'Oid Coolant temperature approx. 70°C and above: Battery
RB20DE (VB)] voltage (Solenold valve OFF)
[RB20DE (UB), RB25DEl
Air conditioner OFF: Battery voltage
Air conditioner ON: Battery voltage Approx.
10V
(After approx.
15 sec.)
Zanister
purge control
~alve
control signal
M 30 20 10 0
(Waveform indicates when air conditioner is
ON.)
[RB20DETJ
Air conditioner OFF: Battery voltage
Air conditioner ON: Battery voltage
4 Approx. 1OV
(After approx. 15 sec.) Slightly lower than battery voltage
t At
approx. 3,650 rpm and above [RB2ODE (UB)]
At approx. 3,500 rpm and above [RB25Dq : Battery voltage (Solenotd valve OFF)
t [When engine raced suddenly: Approx. 0.3V (Solenoid
valve ON)]
t Coolant temperature approx. 70°C and above, and
driving at approx. 3,300 rpm and above [MTT] Coolant temperature approx. 70°C and above, and
driving at approx. 3,000 rpm and above [A/T1 : Approx. 0.9V (Solenoid valve ON)
Approx.
9V
Approx. 9V
I (Waveform indicates when air conditioner is ON.)
tester.
FULLY AUTOMATIC AIR CONDITIONER
Symptom
Trouble Diagnosis for Each Symptom
No airflow
Airflow does not change. Operation check
Check blower fan motor operation. (Refer to "Blower Fan Motor Sys-
tem Check".)
The above is normal.
I Automatic amolifier 1 Faultv automatic amplifier
Faulty attachment of air mix door
rod, or air mix door lever
Faulty air mix door system
ElG
(damage, lock, etc.)
Malfunctioning unit
Blower fan motor Probable cause
Faulty blower fan motor
Check attachment status of the air
mix door actuator.
Common item (Check and confirm this
item along with the fol-
lowing three items.)
Air mix door
Abnormal display in self-diagnosis
step
3
Check that the air mix door oper-
ates when the temperature
adjust-
ment dial is set to
18OC or 32°C.
Faulty sensor (Refer to 'Component a
Parts Inspection".)
Faulty sensor harness
Air
mix door actuator
Air mix door actuator
Abnormal display in self-diagnosis
step 2
Magnet clutch does not operate
Magnet clutch Refer
to 'Magnet Clutch System R8
with AUTO switch, or A/C switch. Check".
I Faulty
air mix door actuator
Faulty air mix door actuator system AT
hamess
(Refer to "Actuator System Check".)
BW
Refer to "Actuator System Check".
@'i?
Sensor
Tem- perature
control mal-
function No
cool airflow
(Flow amount is normal.)
ngeranr
cnarge
amounr.
( Cooler cycle 2 ~erformance. I Refer to 'Performance Test". I
The above is normal. I Automatic amolifier 1 Faulty automatic amplifier I
After warming up, the heater core
inlet and outlet hoses are not warm. 1 Coolant I
Engine coolant failure
Clogged heater hose or heater core
No warm airflow
(Flow
amount is normal.)
The above is normal. Automatic amplifier
1 Faulty automatic amplifier
Blower fan motor speed does not
change even when the fan switch is Blower fan motor
changed. Refer
to "Blower Fan Motor System
Check".
I
When the fan switch is in 4th, Faulty aspirator
smoke is not drawn in from the
in-
Aspirator Clogged
or disconnected aspirator
vehicle sensor inlet. duct
Large
in-vehicle tem-
perature difference in
relation to temperature
setting Check the setting difference
between the set temperature and
control temperature. Error
in temperature difference set-
ting
- The above isnormal.- Automatic amplifier Faulty automatic amplifier
Faulty attachment of mode door
lock, mode door link, or mode door
Check mode door operation. Mode door lever
Faulty mode door system (damage,
lock, etc.)
Faulty mode door actuator
Abnormal display in self-diagnosis Faulty mode door actuator system
step
3 Mode door actuator
harness (Refer to "Actuator System
Check".)
Air
outlet does not switch.
Normal display in self-diagnosis
Mode door actuator
step
3
Refer to "DOOR ACTUATOR
HARNESS", "Actuator System
Check".
The above is normal.
I Automatic amplifier I Faulty automatic amplifier - - I I Faulty attachment of intake door
Check intake door operation. lntake
door lever
Faulty intake door system (damage,
lock, etc.)
~aulG intake door actuator
Faulty intake door actuator system
hamess (Refer to "Actuator System
Check".)
Abnormal
display in self-diagnosis
door step 3 Air inlet does fiot switch.
Normal display in self-diagnosis
lntake door actuator
step
3
Refer to "DOOR ACTUATOR
HARNESS", "Actuator System
Check".
I I The above is normal. I Automatic amplifier I Faulty automatic amplifier
ENGINE MECHANICAL I RB~ODE (UB) ]
STANDARD AND REPAIR LIMIT
Firing order I 1-5-3-6-2-4
Compression pressure
MPa
(kg/cm2)/rpm
Distortion limit mm
- - -- --- - Ignition advance device
Electronically-controlled ignition advance
Engine
oil capacity
e
Spark plug standard
Limit
. Limit
of variation between cylinders
Intake manifold
Intake manifold collector
Exhaust manifold
Cylinder head
Cvlinder block
lgnition timing (during no feed back control) 1.23
(1 2%)/300
0.93 (9.5)1300
0.1 (1.0)/300
0.1 0.1
0.3
0.2
0.1
Without filter
With filter
MakerlTypeISpark
plug gap mm
Engine idling speed
W'
Idle base speed (during no feed back control)
rPm
Density of
COIHC at idling speed
Wppm Approx.
3.8
Approx. 4.2
NG WPFR5G-11 11.0
- 1
-1
650-.50
(N or P position for
A/T)
600 (N or P position for AlT)
Less than O.l/Less than 50
I New I Used I Limit
Valve
clearance
(INTIEXH)
mm
Deflection
amount of accessory V-belt
Measured with tension gauge
N (kg) Hot
engine
.
Cold engine (at ambient temperature)
Measured by pushing at 98 N (10 kg)
mm 0.36+0.062/0.53+0.062
0.31 1~,0.04/0.50i0.04
Fuel tank capacity
e
Engine coolant total capacity [with reservoir tank (max. level)] e
Thermostat opening temperature [start to open - full open]
"C
Radiator cap opening pressure
MPa (kg/cm2) Approx.
65
Approx. 9.4 82 - 95
0.06
- 0.1 0 (0.6 - 1 .O)
A/C compressor belt
Power
steering pump belt
Fan belt
Power steering pump belt
1 8-10 1 10-12 1 16
667
- 755
(68
- 77)
A/C compressor belt 1 6-8 1 7-9 / 12
Fan belt
1 3-5 1 4-6 1 7.5
559 - 637
(57
- 65)
SEC.117 Power steering
Fan belt pump be1 t
284 (29)
ENGINE MECHANICAL [ RB20DE (UB) 1
TIGHTENING TORQUE
Unit: N.m (kg-m)
Engine cover
Throttle body
Throttle position sensor
IAA unit (ACC valve)
lntake manifold collector
(upper)
Intake manifold collector
Intake manifold
Vacuum tank
Engine coolant temperature
sensor
- --
' Fuel tube
Pressure regulator
Fuel damper
Fuel hose clamp bolt
(in engine compartment)
Exhaust manifold cover
' Exhaust manifold
Oxygen sensor
Crank pulley
Cam pulley (INT)
Cam pulley
(EXH)
Timing belt cover
Timing belt rear cover
Tensioner pulley
Idler pulley
Crankshaft position sensor
' Oil pan
Oil strainer
Oil pan drain plug
ignition coil
Spark plug
* Rocker cover
Camshaft bracket
Camshaft baffle plate 5.1
- 6.5 (0.52 - 0.66)
20
- 29 (2.0 - 3.0)
1) 5.5 - 7.5 (0.56 - 0.76)
?) 5.5 - 7.5 (0.56 - 0.76)
:Tighten separately in twice.)
Cylinder head bolt
Cylinder head sub bolt
VTC solenoid
' Main bearing cap
Connecting rod nut
Flywheel and drive plate
Engine coolant drain plug
Knock sensor
Radiator mounting bracket
Auxiliary electric fan
Water pump (M6 bolt)
(M8 bolt)
(MI 0 bolt)
Water inlet
Oil pump assembly
Accelerator cable
lock nut
Fuel tank strap
Fuel sender unit lock
ring
Exhaust manifold to front
tube Front tube to catalytic
converter Catalytic converter to cent
tube Center tube to main
muffler
Alternator (main)
(stay side)
Starter motor Unit:
N-m (kg-m)
1)
29 (3.0)
2) 98 (10.0)
3)
0
(0)
4) 25
- 34 (2.5 - 3.5) GI
5) 95" - 100"
(Angle tightening)
Ec
9.0 - 12 (0.92 - 1.2)
25
- 34 (2.5 - 3.5)
49
- 59 (5.0 - 6.0) h$7'
1) 14 - 16 (1.4 - 1.6)
2) 45"
- 50"
(Angle tightening)
BW
93 - 103 (9.5 - 10.5)
34 - 44 (3.5 - 4.5)
25
- 34 (2.5 - 3.5) ST
': Tighten as specified tightening order.
1): Tighten separately in several times.
ENGINE MECHANICAL
STANDARD AND REPAIR LIMIT
Firing order
Compression pressure
MPa (kg/cm2)/rpm
-
Intake manifold
Intake manifold collector
--- - Standard Limit
Limit of variation between
cylinders
0.1
0.1
Distortion limit mm
Engine oil capacity
P
Spark plug
Deflection amount of accessory
V-belt Power steering pump
belt
I
- -- - - 1.26 (1 2.8)/300
0.96 (9.8)/300
0.1
(1 .OY300
Measured with tension gauge Exhaust
manifold
Cylinder head
Cylinder block
Without filter
With filter
MakerKype/Spark
plug gap
mrn
I "
650.-50 (N or P position for CVT)
600 (N or P position for AIT)
Less than O.l/Less than 50
15U600
0.36~0.06210.53~0.062
0.31 -.0.04/0.50~0.04
Approx. 65
Approx. 9.4
82 - 95
0.06 - 0.10 (0.6 - 1 .O)
"
Engine idling speed rpm
Idle base speed (during no feed back control)
rpm
Density of
COIHC at idling speed
%/ppm
Ignition timing (during no feed back control)
BTDCO/rpm
I NC compressor err
0.3
0.2
0.1
Approx. 3.8
Approx. 4.2
NGWPFR5G-11/1.0
- 1.1
lanition
advance device
1
Valve clearance (INTIEXH) mm
(kg)
/ Fan belt Electronicallv-controlled
ianition
advance
Hot engine
Cold engine (at ambient temperature)
I power steerina DU~D belt 1 8-10
Fuel tank capacity
Q
Engine
coolant total capacity [with reservoir tank (max. level)] e
Thermostat opening temperature [start to open - full open] OC
Radiator cap opening pressure
MPa (kg/crn2)
,
I Fan belt 1 3-5
Measured
by pushing at 98
N (10 kg)
mm
I SEC.! I7 Power steering I
*I I 1
AK compressor belt 1 6-8
Fan belt pump beit
Used 1 Limit
ENGINE MECHANICAL
TIGHTENING TORQUE
Engine cover
' Throttle body
Throttle position sensor
IAA unit (ACC valve)
' Intake manifold collector
(upper)
' Intake manifold collector
Intake manifold
Vacuum tank
Engine coolant temperature
sensor
' Fuel tube
Pressure regulator
Fuel damper
Fuel hose clamp bolt
(in engine compartment)
Exhaust manifold cover
Exhaust manifold
Oxygen sensor
Crank pulley
Cam pulley (INT)
Cam pulley
(EXH)
Timing belt cover
Ttming belt rear cover
Tensioner pulley
Idler pulley
Crankshaft position sensor
' Oil pan
Oil strainer
Oil pan drain plug
Ignition coil
Spark plug
Rocker cover
* Camshaft bracket
Camshaft baffle plate Unit:
Nm (kg-m)
5.0
- 6.5 (0.51 - 0.66)
1) 8.8
- 11 (0.9 - 1.1)
2) 18
- 22 (1.8 - 2.2)
2.0
- 2.4 (0.20 - 0.24)
8.4
- 11 (0.86 - 1 .I)
18
- 22 (1.8 - 2.2)
5.1
- 6.5 (0.52 - 0.66)
20
- 29 (2.0 - 3.0)
1) 5.5 - 7.5 (0.56 - 0.76)
2) 5.5 - 7.5 (0.56 - 0.76)
:Tighten separately in twice.)
Cylinder head bolt
Cylinder head sub bolt
VTC solenoid
Main bearing cap
Connecting rod nut
Flywheel and drive plate
Engine coolant drain plug
Knock sensor
Radiator mounting bracket
Auxiliary electric fan
Water pump
(M6 bolt)
(M8 bolt)
(M 1 0 bolt)
Water inlet
Oil pump assembly
-
Accelerator cable lock nut
Fuel tank strap
Fuel sender unit lock
ring
Exhaust manifold to front
tube
Front tube to catalytic
converter
Catalytic converter to center
tube Center tube to main
muffler
Alternator (main)
(stay side)
Starter motor Unit:
N.m (kg-m)
1) 29 (3.0)
2) 98 (10.0) 3) 0 (0)
@
4)
25 - 34 (2.5 - 3.5)
5) 95" - 100"
(Angle tightening)
E
9.0 - 12 (0.92 - 1.2)
25
- 34 (2.5 - 3.5) j$? 49 - 59 (5.0 - 6.0)
1) 14- 16
(1.4- 1.6)
2) 60"
- 65" BR
(Angle tightening)
93
- 103 (9.5 - 10.5)
34 - 44 (3.5 - 4.5)
25
- 34 (2.5 - 3.5) a=
': Tighten as specified tightening order.
1): Tighten separately in several times.
ENGINE MECHANICAL
STANDARD AND REPAIR LIMIT
Distortion limit mm
- - Intake manifold
Intake manifold collector
1 -5-3-6-2-4
1.20 (1
2.2)/300
0.90 (9.2)/300
0.1 (1.0)/300
Firing order
-- - 0.1
0.1
- -- - ( Cylinder block 0.1
Compression
pressure
MPa
(kg/cm2)/rpm
Exhaust manifold
Cvlinder head
Engine oil capacity Standard
Limit
-
Limit of variation between cylinders
0.3
0.2
- - -- - Spark plug I ~akerfl~~e/~~ark plug gap mm r NGKPFRGG-11/1.0 - 1.1
Without
filter
'with
filter
ignition advance device
I Electronically-controlled ignition advance
Approx.
3.9
Aoorox.
4.3
Engine idling speed
rPm
Idle
base speed (during no feed back control)
Pm
650-e50
(N or P position for
A/T)
600 (N or P position for AQ
Density of COIHC at idling speed
Wppm
Ignition timing (during no feed back control)
BTDCO/rpm Less
thanbl~ess than 50
15dY600
Valve clearance
(INT/EXH) mm
Deflection amount of accessory V-belt Hot
engine
Cold engine (at ambient temperature)
Measured
with tension gauge
(kg)
I
SEC.117 Power steering
Fan belt pump belt
0.36+0.062/0.53i0.062
0.3
1 20 .04/0.50a0.04
Fuel tank capacity
4
Engine coolant total capacity [with reservoir tank (max. level)] t
Thermostat opening temperature [start to open - full open]
OC
Radiator cap opening pressure
MPa (kg/cm2)
Power steering pump belt
Measured by pushing at 98
N (1 0 kg)
mm Approx.
65
Approx. 9.4
82
- 95
0.06
- 0.1 0 (0.6 - 1 .O)
New 1 Used 1 Limit
AfC
compressor belt
Fan belt
,
667 - 755
(68
- 77)
Power steering pump belt
' AfC compressor belt
Fan belt
559 - 637 284 (29)
(57 - 65)
667
- 755
(68
- 77)
667
- 755
(68
- 77)
559 - 637 284 (29)
(57 - 65)
559 - 637 284 (29) (57 - 65)
8-
10
6-8
3 - 5
- 10 - 12 16
7-9 12
4
- 6 7.5
ENGINE MECHANICAL pEZBq
TIGHTENING TORQUE
Engine cover
' Throttle body
Throttle position sensor
IAA unit
(ACC valve)
' Intake manifold collector
* Intake manifold
Engine coolant temperature
sensor
' Fuel tube
Pressure regulator
Fuel damper
Fuel hose clamp bolt
(in engine compartment)
Turbocharger Oil tube
Water tube (block side)
(turbocharger side)
Oxygen sensor
Exhaust manifold cover
' Exhaust manifold
Crank pulley
Cam pulley (INT)
Cam pulley
(EXH)
Timing belt cover
Timing belt rear cover
Tensioner pulley
Idler pulley
Crankshaft position sensor
' Oil pan
Oil strainer
Oil pan drain plug
Ignition coil
Spark plug
' Rocker cover
' Camshaft bracket
Camshaft baffle plate Unit:
N.m (kg-m)
5.0
- 6.5 (0.51 - 0.66)
1)
8.8
- 11 (0.9 - 1.1)
2)
18
- 22 (1 -8 - 2.2)
2.0
- 2.4 (0.20 - 0.24)
8.4
- 11 (0.86 - 1.1)
18
- 22 (1.8 - 2.2)
18
- 22 (1 -8 - 2.2)
20
- 29 (2.0 - 3.0)
5.1
- 6.5 (0.52 - 0.66)
20
- 29 (2.0 - 3.0)
1) 5.5
- 7.5 (0.56 - 0.76)
2) 5.5 - 7.5 (0.56 - 0.76)
(Tighten separately in twice.)
' Cylinder head boit
Cylinder head sub bolt
VTC solenoid
" Main bearing cap
Connecting rod
nut
Oil jet
Flywheel and drive plate
Engine coolant drain plug
Knock sensor
Radiator mounting bracket
Auxiliary electric fan
Water pump (M6 bolt)
(M8 bolt)
(MI
0 bolt)
Water inlet
Oil pump assembly
Accelerator cable lock nut
Fuel tank strap
Fuel sender unit lock
ring
Exhaust manifold to front
tube
Front tube to catalytic
converter
Catalytic converter to center
tube
Center tube to main
muffler
Alternator (main)
(stay side)
Starter motor Unit:
N.m (kg-m)
1) 29 (3.0)
2) 98 (10.0)
3) 0 (0)
4) 25 - 34 (2.5 - 3.5)
5) 95"
- 100"
(Angle tightening)
I%
9.0 - 12 (0.92 - 1.2)
25
- 34 (2.5 - 3.5)
49
- 59 (5.0 - 6.0) AT
1) 14 - 16 (1.4 - 1.6)
2) 60" - 65"
(Angle tightening) BR
30 - 40 (3.1 - 4.1)
93
- 103 (9.5 - 10.5)
34 - 44 (3.5 - 4.5) ST
25 - 34 (2.5 - 3.5)
3.8
- 4.5 (0.39 - 0.46) I%$
5.1 - 6.5 (0.52 - 0.66)
17
- 21 (1.7 - 2.1)
20
- 23 (2.0 - 2.3) kIA
35 - 47 (3.6 - 4.8)
16
- 21 (1.6 - 2.1)
9.0
- 12 (0.92 - 1.2) a=
': Tighten as specified tightening order.
1): Tighten separately in several times.