TCSfABS SYSTEM
CONSULT for
TCSfABS Control
Unit Control
System (Cont'd)
Diagnostic item
LAN CIRCUIT
1
LAN CIRCUIT 2
Diagnostic item is detected when ... I Check item
NOTE:
If "NO FAILn is displayed as a result of the CONSULT self-diagnosis when the ABS warning lamp is lit, inspect the engine speed
signal circuit.
If "ABSn is not displayed on "SELECT SYSTEM" screen, check ABS control unit and data link connector circuit, and make sure of the CONSULT card number. If "ENGINE SYSTEM", "LAN SIGNAL 1". "LAN SIGNAL 2", "LAN SIGNAL 3, "LAN CIRCUIT 1" or "LAN CIRCUIT 2" is displayed
on the screen, perform the self-diagnosis for the
ECM.TCM
or ECM.
If "THROlTLE CONTROLLER COMMUNICATIONn is displayed on the screen, perform the self-diagnosis for throttle control unit.
Total control signal (multiple signal) for engine, All and TCSIABS is abnormal (open or
shorted communication harness,-faulty connections, abnormal TCSIABS control unit or
ECM.TCM
or ECM).
ECM.TCM
or ECM power is cut
off or decreased for 2 seconds or longer.
Total control signal (multiple signal) for engine,
ArT and TCSIABS is suspected to be
interrupted (open or shorted communication harness, faulty connections, abnormal
TCS/ABS
control unit or ECM TCM or ECM).
ECM.TCM or ECM power is cut off or decreased for 2 seconds or longer.
DATA
a
1.
2.
3.
4.
5.
a
signal 1, 2
(multiple sig-
nal) for
and
TCSI
ABS
MONITOR PROCEDURE
Refer to CONSULT Instruction Manual for details on data
monitor function.
Turn ignition switch OFF.
Connect CONSULT connector to data link connector for
CON-
SU LT.
Turn ignition switch
ON.
Touch "START" on CONSULT screen.
Touch "ABS" on CONSULT screen.
If "START" is touched immediately after engine is started
or ignition switch is turned ON, "ABS" may not be dis-
played on "SELECT SYSTEM" screen. To display "ABS",
repeat the data monitor procedure from the beginning.
Touch "DATA MONITOR".
Touch "SETTING" to set recording condition.
Touch "AUTO TRIG", "LONG TIME" and then
"ENTER".
Return to "SELECT MONITOR ITEM" screen and touch "C/U
INPUT ITEM",
"ALL SIGNALS" or "SELECTION FROM
MENU". Refer to "DATA MONITOR MODE" on the next page.
10. Touch "START".
11. Display data monitor.
12. If necessary, sequentially touch "REC START, "REC STOP",
"DATA DISPLAY", "NUMBER PRINT" and "PRINT" to print out
the data.
TCS/ABS SYSTEM
CONSULT
for TCSfABS Control Unit Control
System (Cont'd)
DATA MONITOR MODE --
I ~elect-monitor item I
Display
signals Selection from
Remarks
menu
FR RH SEN
[kmlh] Displays vehicle speed computed based on
front right wheel sensor signal.
zc
FR LH SEN [kmlh] Displays
vehicle speed computed based on
front left wheel sensor signal.
AT
Displays vehicle speed computed based on
rear right wheel sensor signal.
Displays vehicle speed computed based on
rear left wheel sensor signal.
REAR
SEN
[kmlhll
RR LH SEN
lkmlhll
FIR IN SOL [ON-OFF]
I O
FIR OUT SOL [ON-OFF] /
lndicates operating condition (ONIOFF) for 87 front right inlet solenoid.
lndicates operating condition (ONIOFF) for
front right outlet solenoid.
Rs
FIL IN SOL O
A FIL OUT SOL [ON-OFF] /
lndicates operating condition (ONIOFF) for
front left inlet solenoid.
y- 13 u -:-.!
Indicates operating condition (ONIOFF) for
1 front left outlet solenoid. --
REAR IN SOL [ON-OFq / A I Indicates operating condition (ONIOFF) for
" I rear inlet solenoid.
RR OUT SOL [ON-OFF]
/
ABS ACTUATOR [ON-OFF]
- - .
O
O
0
0
ABS MOTOR [ON-OFFI I - I 0
-
lndicates operating condition (ONIOFF) for SC rear outlet solenoid.
lndicates ABS actuator relay status
(ON1
OFF). Indicates
ABS motor relay status
(ONIOFF).
Indicates stop lamp switch status
(ONIOFF).
STOP LAMP SW
[ON-OFFl
I 0 I 0
ENG SPEED SIG [RUNISTOP] I 0 I 0 0 I lndicates engine operation.
WARNING LAMP
[ON-OFF]
I - I 0 0 I lndicates ABS warning lamp status.
BATTERY VOLT
iv I
I lidicates the voltage supplied to the TCSI n
THRTL OPENING 1x1 1 0 I 0
V
0
THL OP TARGET [%I I - 1 0
ABS control unit.
Indicates throttle angle condition.
- - -
lndcates throttle control unit target angle. 0-1- -- - -- - -
lndicates the value at which fuel to ECM is
cut off.
lndicates the gear position.
lndicates TCS switch status (ONIOFF).
TCS
MODE
GEAR
1016-
0 I lndicates TCS OFF indicator lamp status.
TCS
SW [ON-OFF]*
TCS OFF LAMP [ON-OFF]
SLIP
LAMP [ON-OFF]
0 I lndicates SLlP indicator lamp status.
I I
*: The TCS switch only indicates that the switch is ON or OFF. It does not necessarily correspond to the TCS operation condi-
tion (TCS OFF indicator lamp OFF or ON).
-
0
-
-
lndicates the selector position (ONIOFF)
based on the
A/T PNP switch signal or the
neutral position switch signal.
-
0
0
0
PIN POSl SIG
[ON-OFFI
I
TCS/ABS SYSTEM
CONSULT for TCS/ABS Control Unit Control
CONSULT
START I
I I BR455D I SUB MODE
I SELECT SYSTEM
ENGINE
Arr
1 ABS I
I
[ $ SELECT DlAG MODE 01
SELF-DIAG RESULTS
DATA MONITOR
ACTIVE TEST
ECU
PART NUMBER
FR RH SOL TEST I
$ SELECT MONITOR ITEM
SELECTION FROM
MENU
u
START
System (Cont'd)
ACTIVE TEST PROCEDURE
When conducting Active test, vehicle must be stationary.
Confirm that brakes have been bled completely.
When ABS warning
lamp stays on, never conduct Active test.
Turn ignition switch OFF.
Connect CONSULT to Data Link Connector for CONSULT.
Start engine.
Touch "START' on CONSULT screen.
Touch
"ABS".
Touch "ACTIVE TEST'.
Select active test item by touching screen.
Touch "START'.
TCS/ABS SYSTEM
Self-diagnostic check ter (Terminal 4 of data link c
Data link connector for CONSULT
Self-diagnosis for TCSfABS Control Unit
Control System
SELF-DIAGNOSIS PROCEDURE
1. Collect information on the concern from the customer, and then
perform basic inspections.
2. Drive vehicle at approx. 30 km/h for approx. 1 minute.
3. Stop vehicle and start diagnosis.
4. Turn ignition switch "OFF.
5. Ground the self-diagnostic check terminal 4 on the data link
connector for CONSULT.
6. Turn ignition switch "ON" to start the self-diagnostic results
mode.
CAUTION:
Keep terminal 4 grounded during self-diagnosis. Do not
depress brake pedal. Do not start engine. (Self-diagnosis
would
not start.)
When SLlP indicator lamp does not start blinking, check
TCSfABS
control unit power supply circuit and ground
circuit.
7. The SLlP indicator lamp starts blinking to indicate the malfunc-
tion code No.
3 or 4 seconds after the self-diagnostic results
mode is started.
The indication terminates after 5 minutes. Turning the igni-
tion switch from
"OFF" to "ON" resumes blinking the indi-
cation.
During the SLIP indicator lamp operation shown above,
TCS
OFF indicator lamp and ABS warning lamp are lit.
8. Vsrify the location of the malfunction with "MALFUNCTION
CODUSYMPTOM
CHART", BR-36. Then make the necessary
repairs.
9. After the malfunctions are repaired, erase the malfunction
codes stored
in the control unit. Refer to "HOW TO ERASE
SELF-DIAGNOSTIC RESULTS on the next page.
10. Rerun the self-diagnostic results mode to verify that the mal-
function codes have been erased.
When the malfunction codes have been erased, the start
code is only indicated.
11. Disconnect the check terminal from the ground. The self-diag-
nostic results mode is now complete.
12. Drive vehicle at approx. 30 km/h for approx. 1 minute, and then
check that the
TCS OFF indicator lamp, the SLlP indicator
lamp and the ABS warning lamp are OFF.
HOW TO READ SELF-DIAGNOSTIC RESULTS
(Malfunction codes)
Determine the code No. by observing the time and the fre-
quency that the SLlP indicator lamp flashes ON and OFF.
Refer to the next page.
When multiple malfunctions occur at a time, up to three code
numbers can
be stored; the latest malfunction will be indicated
first.
The indication begins with the start code No. 12. After that a
maximum of three code numbers appear in the order of the
latest one first. The indication then returns to the start code No.
12 to repeat.
The start code No.
12 is only indicated repeatedly when there
is no malfunction.
TCS/ABS SYSTEM
Self-diagnosis for TCS/ABS Control Unit
control System (Cont'd)
Example: Code No. 25 Front left wheel sensor (open-circutt)
lnd~cat~on
start Start code No.
12
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
(Malfunction codes)
1. Turn the ianition switch "ON" and start the engine.
ABS warnlng lamp - ON
ABS warning lamp
OFF
2. Drive the iehicle at approx. 30 km/h for appfox. 1 minute to
check that there
is no other malfunction.
3. Stop the vehicle and turn the ignition switch "OFF'. I88
4. Ground the self-diagnostic check terminal 4 on the data link
connector for CONSULT.
5. Turn the ignition switch "ONn to start the self-diagnostic results /,%@A
mode.
I---------- -------------- -?-I 3 06 0.9 03C303 3 3 06 3.6 06 09 030303030303030303
Unit: seconds BRG1185D
Tens drglts Units drgits Code No. 25
I -----l
7. Under the self-diagnostic results mode, the malfunction
memory erase mode starts when the check terminal
is discon-
nected from the ground.
8. Ground the check terminal 3 times or more in succession
-.
self-d~agnosts complete
SLlP ndicator lamp i
I ON r
f OFF - c 4 i
ground J Erase -- - - - - - - - - -i - - - - ---f2.i geconds-- - - - - - - .. t mode
Malfunct~on
memory
Malfunct~on
memory
IS erase mode starts. 1s erased. BRZOO~~D
within 12.5 seconds after the erase mode starts. (Each ground-
ing must be
2 seconds or longer.)
9. Disconnect the grounding cable from the check terminal to
erase the malfunction memory and complete the
self-diagno-
-----
CAUTION:
Keep terminal 4 grounded during self-diagnosis. Do not EL
depress the brake pedal during self-diagnosis. Do not start the
engine.
6. The SLIP indicator lamp starts blinking to indicate the malfunc- SD
tion code No. 3 or 4 seconds after the self-diagnostic results
mode is started.
The indication terminates after 5 minutes. Turning the igni-
tion switch from
"OFF" to "ON" resumes blinking the indi-
cation. During the SLlP indicator lamp operation shown
above,
TCS OFF indicator lamp and ABS warning lamp are
lit.
sis.
10. Rerun the self-diagnostic results mode to verify that the mal-
function codes have been erased.
0 When the malfunction codes have been erased, the start
code No.
12 is only indicated.
11. Disconnect the check terminal from the ground. The self-diag-
nostic results mode is now complete.
12. Drive vehicle at approx. 30 kdh for approx. 1 minute, and then
check that the
TCS OFF indicator lamp, the SLlP indicator
lamp
and the ABS warning lamp are OFF.
13. Turn the ignition switch "OFF.
TCS/ABS SYSTEM
Self-diagnosis for TCSfABS Control Unit
Control System (Cont'd)
MALFUNCTION CODE/SYMPTOM CHART I I I
75, 'I:
'2: '3: '4:
'5:
Fail-safe operation is not activated. A signal from control unit suspends TCS and ABS control operation. Brakes operate
conventionally and the vehicle operates in the same manner as a vehicle without the TCS. After specified battery voltage
resumes, the TCS
OFF indicator lamp and the ABS warning lamp go off, allowing for TCS and ABS control operation.
TCS operation only stops and fail-safe operation is activated, allowing for ABS control operation.
Malfunction is detected only when TCS is in operation.
When there are malfunctions in the self-diagnostic check terminal circuit (terminal
4 of the data link connector for CONSULT)
and SLlP indicator lamp circuit, fail-safe operation is not activated.
Some malfunctions in the
TCS/ABS
control unit cause the SLlP indicator lamp and the
ABS warning lamp to go off sepa-
rately.
Malfunc-
tion code
No.
12
21 22
25
26
31
32
35
36
41
42
45
46
55
56
57
58
61
63
71
75
80
83
84
85
86
NO indi-
cation
(no blink-
ing)
NOTE:
When the
80, 83,
84, 85 or 86 is indicated, perform the self-diaqnosis for ECM-TCM or ECM.
Check
item
Normal
Front right wheel sensor (open-circuit)
Front right wheel sensor (short-circuit)
Front left wheel sensor (open-circuit)
Front left wheel sensor (short-circuit)
Rear right wheel sensor (open-circuit)
Rear right wheel sensor (short-circuit)
Rear left wheel sensor (open-circuit)
Rear left wheel sensor (short-circuit)
Front right outlet solenoid valve and circuit
Front right inlet solenoid valve and circuit
Front left outlet solenoid valve and circuit
Front left inlet solenoid valve and circuit
Rear outlet solenoid valve and circuit
Rear right inlet solenoid valve and circuit
Battery voltage (low)
Throttle control unit system or circuit for the corn-
munication
line between TCSIABS control unit
and
throttle control unit
Actuator motor and motor relay circuit
Actuator relay circuit
TCSIABS
control
unit
Total control signal (multiple signal) for engine,
IVT
and TCS/ABS
Engine speed signal
Monitoring of total control signal (multiple signal) for
engine,
AfT and TCS/ABS
Engine system component fuel condition
Incomplete start process of total control signal (mul-
tiple signal) for engine,
AfT and TCSIABS
Continuous start process of total control signal
(multiple signal) for engine, and
TCS/ABS
Remains OFF: Data link connector circuit
Remains ON: SLIP indicator lamp circuit shorted,
TCSIABS
control unit or self-diagnostic check termi-
nal circuit open
malfunction code No. 58 is indicated, perform the Detection
Engine
running
-
0 -
0
-
0 -
0 -
0
0
0
0
0
0
0
0
0
0
0
0
-
0
0
0
0
0
0
throttle control time
In driving
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 -
0'3
0
0
0
0
0
0
unit
a Fail-safe
operation
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-'I
0
0
0
0
0
0
0
0
0
0
-'4
-'4
code Nos.
ABS
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-*2
0
0
05
-
-
-
-
-
-
-
0
self-diagnosis. Lamp
ON
TCS OFF
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-
0
When the SLlP
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0'5
0
0
0
0
0
0
-
0
malfunction
TCS/ABS SYSTEM
CONSULT for Throttle Control Unit Control
System
CONTROL UNIT PART NUMBER
The part number that is shown on the control unit label and CON-
SULT 23790 AA500
SELF-DIAGNOSIS PROCEDURE
Collect information on the concern from the customer, and then
perform basic inspections.
Turn ignition switch OFF and connect CONSULT connector to
data link connector for CONSULT on the vehicle.
sir
Start engine and drive vehicle at approx. 30 kmlh for approx.
1 minute.
Stop vehicle with engine running and touch "START',
Rs
"THROTTLE CONTROL" and "SELF-DIAG RESULTS"
sequentially on the CONSULT screen.
If "START" is touched immediately after engine is started !iIA
or ignition switch is turned on, "THRORLE CONTROL"
may not be displayed on "SELECT
SYSTEM" screen. To a
display "THROTTLE CONTROL", repeat the self-diagnosis
procedure from the beginning.
Self-diagnosis results are displayed on the screen. (Touch 8~ "PRINT" to print out the self-diagnosis results, if necessary.)
If "NO FAIL" is displayed, inspect SLIP indicator lamp, TCS
OFF indicator lamp, and ABS warning lamp. Refer to BR-26.
Perform appropriate inspection from the self-diagnostic results
mode and repair or replace faulty parts.
Start engine and drive vehicle at approx. 30
krn/h for approx.
1 minute to ensure that there is no other malfunction in the
system.
Turn ignition switch OFF to prepare for erasing the trouble
stored in memory.
Start engine and touch "START', "THROTTLE CONTROL",
"SELF-DIAG RESULTS" and "ERASE sequentially on the
CONSULT screen to erase the trouble stored in memory.
If the malfunction stored in memory is not erased, repeat
step
6.
10. Drive vehicle at approx. 30 km/h for approx. 1 minute and then !
confirm that TCS OFF indicator lamp and SLIP indicator lamp
is OFF.
TCSIABS SYSTEM
CONSULT for Throttle Control Unit Control
System (Cont'd)
SELF-DIAGNOSTIC RESULTS MODE
- - Diagnostic item I Diagnostic item is detected when ... I Check item
THROTTLE
POSl
SEN
THROTTLE MOTOR Throttle
position sensor signal output is abnormally high or
continues to stay low for a certain period of time.
I
Throttle motor sensor signal output is abnormally high or con-
tinues to stay low for
a certain period of time. 1 Throttle motor sensor and circuit
Throttle
position sensor circuit
THRTL OPEN TRGET
THROTTLE ACTUATOR
RLY 1 Throttle motor relay is short-circuited.
[SHORT] Circuit
for throttle motor target angle signal (DKR line) is open
or shorted. TCS/ABS control unit
is abnormal.
Circuit for the communication
line between the throttle control
Throttle motor operation
does not accord with the throttle
motor target angle.
Throttle motor and circuit
I
ENGINE START SIG unit
and the TCSIABS control
unit
1 THROTTLE MOTOR
THROlTLE MOTOR RLY
[OPEN]
I Start signal is not correctiy entered due to short.
Overcurrent
is applied to the throttle motor drive circuit. I
Start signal circuit and
ECM-TCM or
ECM
Throttle motor relay is open.
Throttle motor relay and circuit
connector for
NEUTRAL POSl SW
DATA MONITOR PROCEDURE
Refer to CONSULT Instruction Manual for details on data
monitor function.
Turn ignition switch OFF.
Connect CONSULT connector to data link connector for
CON-
SU LT.
Turn ignition switch ON.
Touch "START' on CONSULT screen.
Touch ''THROTTLE CONTROL" on CONSULT screen.
Touch "DATA MONITOR".
Touch "SETTING" to set recording condition.
Touch one key from
"AUTO TRIG", "MANUAL TRIG" and
"SPECIAL", and then touch "LONG
TIME".
With "AUTO TRIG" selected, the data is automatically recorded
if a malfunction occurs during the data monitor. With "SPE-
CIAL" selected, the data is automatically recorded when TCS
is activated.
Touch "ENTER".
Return to
"SELECT MONITOR ITEM" screen and touch "ALL
SIGNALS". Display data monitor.
If necessary, sequentially touch "REC START', "REC STOP",
"DATA DISPLAY", "NUMBER
PRINT'
and "PRINT' to print
out
the data.
Bb38
Parkheutral position switch signal is not correctly entered due
to open or shorted circuit.
--
Neutral position switch circuit
and PNP switch circuit