(3) - Or inspect every year.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
Brake Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
\b
\
\
\
\
\
\
\
FLUID CAPACITIES
\b
\
\
\
\
\
\
\
Item Condition Specification (1)
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
\f
\
\
\
\
\
\
\
112,500 MILE (187,500 KM) NORMAL SERVICE
112,500 MILE (187,500 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
\b
\
\
\
\
\
\
\
FLUID CAPACITIES
\b
\
\
\
\
\
\
\
Item Condition Specification (1)
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
\f
\
\
\
\
\
\
\
120,000 MILE (200,000 KM) NORMAL SERVICE
120,000 MILE (200,000 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
SERVICE
\b
\
\
\
\
\
\
\
Ball Joints With Grease Nipple (
6)
\b
\
\
\
\
\
\
\
Propeller Shaft Joints (
6)
\b
\
\
\
\
\
\
\
INSPECT
\b
\
\
\
\
\
\
\
Fuel Hoses (
3)
\b
\
\
\
\
\
\
\
Fuel System (Tank, Pipe Line, Connection & Fuel Tank Filler
Tube Cap) (
3)
\b
\
\
\
\
\
\
\
Evaporative Emission Control System (Except Evaporative
Emission Canister) (
7)
\b
\
\
\
\
\
\
\
Drive Belt (For Generator, Water Pump, Power Steering Pump)
\b
\
\
\
\
\
\
\
Manual Transmission Oil
\b
\
\
\
\
\
\
\
Transfer Oil
\b
\
\
\
\
\
\
\
Disc Brake Pads (
4)
\b
\
\
\
\
\
\
\
Brake Hoses (
4)
\b
\
\
\
\
\
\
\
Ball Joint & Steering Linkage Seals (
3)
\b
\
\
\
\
\
\
\
Drive Shaft Boots (
4)
\b
\
\
\
\
\
\
\
Exhaust System (
3)
\b
\
\
\
\
\
\
\
Distributor Cap & Rotor (
7)
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
Engine Coolant
\b
\
\
\
\
\
\
\
Automatic Transmission Fluid
\b
\
\
\
\
\
\
\
Rear Axle Oil
\b
\
\
\
\
\
\
\
Spark Plugs
\b
\
\
\
\
\
\
\
Timing Belt (
9)
\b
\
\
\
\
\
\
\
Ignition Cables (
8)
\b
\
\
\
\
\
\
\
Air Cleaner Filter
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(
3) - Or inspect every 2 years.
(
4) - Or inspect every year.
(
5) - Or change every 2 years.
(
6) - Or lubricate grease every 2 years.
(
7) - Or inspect every 5 years.
(
8) - Or replace every 5 years.
(
9) - For California & Massachusettes, this maintenance is
recommended but not required.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\b
\
\
\
\
\
\
\
Manual All API Classification GL-4
Transmission SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
Automatic All "ATF DEXRON II" Or
Transmission Equivalent
\b
\
\
\
\
\
\
\
Brake Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\
Rear Axle All API Classification GL-5
Or Higher (
2)
\b
\
\
\
\
\
\
\
Transfer Case All API Classification GL-4
SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above
-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures
from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used
in temperatures below -30 F (-34 C).
\b
\
\
\
\
\
\
\
FLUID CAPACITIES
\b
\
\
\
\
\
\
\
Item Condition Specification (1)
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
Engine Drained; With Reserve Tank 10 Qts. (9.5L)
Coolant
\b
\
\
\
\
\
\
\
Automatic Drained 8.9 Qts. (8.5L)
Transmission
\b
\
\
\
\
\
\
\
Manual Drained 3.3 Qts. (3.2L)
Transmission
\b
\
\
\
\
\
\
\
Rear Axle Drained 3.3 Qts. (3.2L)
\b
\
\
\
\
\
\
\
Transfer Case Drained 2.6 Qts. (2.5L)
\b
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
\f
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
Power All Automatic Transmission
Steering Fluid DEXRON II
Fluid
\b
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\b
\
\
\
\
\
\
\
Transfer Case All API Classification GL-4
SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
Front Axle All API Classification GL-5
Or Higher (
2)
\b
\
\
\
\
\
\
\
Clutch Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\
Hook Lock All Multipurpose Grease
Catch, Door NLGI Grade 2
Lock Strikers
Seat Adjust-
ers, Backdoor
Lock, Parking
Brake Cable
Mechanism
\b
\
\
\
\
\
\
\
Front Wheel All Multipurpose Grease
Bearings NLGI Grade 2 Or
Equivalent
\b
\
\
\
\
\
\
\
Door Hinges, All Engine Oil
Back Door
Hinges
\b
\
\
\
\
\
\
\
A/C All HFC-134a
Refrigerant
\b
\
\
\
\
\
\
\
Manual All API Classification GL-4
Transmission SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
Automatic All "ATF DEXRON II" Or
Transmission Equivalent
\b
\
\
\
\
\
\
\
Brake Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\
Rear Axle All API Classification GL-5
Or Higher (
2)
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above
-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures
from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used
in temperatures below -30 F (-34 C).
\f
\
\
\
\
\
\
\
FLUID CAPACITIES
FLUID CAPACITIES TABLE ( 1)\
\
\
\
\
\
\
Item Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
Power Drained 1.1 Qts. (1.0L)
Steering
\b
\
\
\
\
\
\
\
Automatic Drained 8.9 Qts. (8.5L)
Transmission
\b
\
\
\
\
\
\
\
Manual Drained 3.3 Qts. (3.2L)
Transmission
\b
\
\
\
\
\
\
\
Transfer Case Drained 2.6 Qts. (2.5L)
\b
\
\
\
\
\
\
\
Front Axle Drained 1.3 Qts. (1.2L)
\b
\
\
\
\
\
\
\
Rear Axle Drained 3.3 Qts. (3.2L)
\b
\
\
\
\
\
\
\
A/C Drained 27 oz (760 g)
Refrigerant
\b
\
\
\
\
\
\
\
Fuel Tank Capacity 24 gal (92L)
TRANSMISSION SERVICING - A/T
1998 Mitsubishi Montero
1997-98 TRANSMISSION SERVICING
Mitsubishi Automatic Transmission
Diamante, Eclipse, Galant, Mirage, Montero, 3000GT
IDENTIFICATION
AUTOMATIC TRANSMISSION APPLICATIONS \
\
\
\
\
\
\
Model Transmission/Transaxle
Diamante ..................................... Model F4A51 Transaxle
Eclipse
AWD ........................................ Model W4A33 Transaxle
FWD
2.0L Non-Turbo ........................... Model F4AC1 Transaxle
2.0L Turbo ............................... Model F4A33 Transaxle
2.4L ....................................... Model F4A23 Transaxle
Galant ....................................... Model F4A23 Transaxle
Mirage
1.5L ....................................... Model F4A41 Transaxle
1.8L ....................................... Model F4A42 Transaxle
Montero
2WD ..................................... Model R4AW3 Transmission
4WD ..................................... Model V4AW3 Transmission
3000GT ....................................... Model F4A33 Transaxle
\
\
\
\
\
\
\
LUBRICATION
SERVICE INTERVALS
Transaxle/Transmission
Check fluid level every 12 months or 15,000 miles. Change
fluid and filter every 30,000 miles. If vehicle is operated under
severe conditions, change fluid more often. If severe darkening of
fluid and strong odor are noted, bands should also be adjusted.
Transfer Case
On 4WD and AWD models, change transfer case fluid every 30,
000 miles.
CHECKING FLUID LEVEL
Transaxle/Transmission
1) Park vehicle on level area. Ensure oil is at normal
operating temperature, parking brake is engaged, and engine is at
idle. Move gear selector through each position, stopping briefly at
each selection.
2) Place gear selector in Neutral, and clean area around
dipstick tube. Ensure fluid level is between lower and upper marks,
but never over upper mark, in HOT range. Add or drain fluid if
necessary.
CAUTION: If severe darkening of fluid and strong odor are noted,
change fluid and filter, and adjust bands.
Transfer Case (All Others)
Lubricant level should be to bottom of fill hole on side of
transfer case.
RECOMMENDED FLUID
Transaxle/Transmission
Except Montero, use Diamond ATF SP-II. On Montero, use
Dexron-II ATF.
Transfer Cases
Use SAE 75W-85 gear oil with API GL-4 rating or higher.
FLUID CAPACITIES
TRANSAXLE/TRANSMISSION REFILL CAPACITIES \
\
\
\
\
\
\
Application Qts. (L)\
Diamante ................................................. 9.0 (8.5)\
Eclipse
2.0L Non-Turbo ......................................... 9.1 (8.6)\
2.0L Turbo ............................................. 7.1 (6.7)\
2.4L ................................................... 6.4 (6.1)\
Galant ................................................... 6.3 (6.0)\
Mirage ................................................... 8.2 (7.8)\
Montero ................................................. 10.4 (9.8)\
3000GT ................................................... 7.9 (7.5)\
\
\
\
\
\
\
\
TRANSFER CASE REFILL CAPACITIES \
\
\
\
\
\
\
Application Pts. (L)\
Eclipse AWD ............................................... 1.0 (.5)\
Montero .................................................. 5.3 (2.5)\
Montero Sport ............................................ 4.9 (2.3)\
3000GT ..................................................... .6 (.3)\
\
\
\
\
\
\
\
DRAINING & REFILLING
NOTE: Although manufacturer recommends changing only fluid, the
oil filter/screen may also require replacement. If replacing
oil filter/screen, note length and location of all bolts.
Transaxle (Except Montero)
1) Remove drain plug(s), and drain fluid. Some models may
contain a drain plug located in housing below axle shaft, in oil pan.
Remove oil pan. Remove oil filter/screen if necessary.
2) If oil filter/screen is replaced, tighten bolts to
specification. See TORQUE SPECIFICATIONS . Clean oil pan, replace
gasket, and install oil pan. Tighten oil pan bolts and drain plug to
specification. See TORQUE SPECIFICATIONS . Ensure dipstick hole area is
clean. Fill transmission with Diamond ATF SP-II, through filler tube,
until COLD level is reached on dipstick.
3) Start engine and allow to idle for 2 minutes. Shift
transaxle to each position, ending in Neutral. Add sufficient fluid to
reach lower mark. After reaching normal operating temperature, fluid
should be between upper and lower marks of HOT range on dipstick.
Transmission (Montero)
1) Remove drain plug (if equipped) from transmission pan, an\
d
allow fluid to drain. On models without drain plug, oil pan must be
removed to drain fluid. Remove oil filter/screen if necessary.
2) If oil filter/screen is replaced, tighten bolts to
specification. See TORQUE SPECIFICATIONS . Clean oil pan, replace
gasket, and install oil pan. Tighten oil pan bolts and drain plug to
specification. See TORQUE SPECIFICATIONS . Ensure dipstick hole area is
clean. Fill transmission with Dexron-II ATF, through filler tube,
until COLD level is reached on dipstick. Start engine, and allow to
idle for 2 minutes.
3) Shift transmission into each position, ending in Neutral.
Check fluid level with engine running at idle. If necessary, add
sufficient fluid to bring level to lower mark of dipstick. Recheck
fluid level after transmission is at normal operating temperature.
Transfer Case
Drain plug is located on bottom of transfer case. Change
drain plug gasket whenever fluid is changed. Lubricant level should be
at bottom of fill hole on side of transfer case.
ADJUSTMENTS
KICKDOWN SERVO
Eclipse, Galant & 3000 GT
1) Remove all dirt and grease around kickdown servo switch.
Remove snap ring and kickdown servo switch.
2) To prevent servo piston from turning, install Adapter
(MD998915) and Kickdown Servo Wrench (MD998918) so tab of wrench
engages with notch of piston. See Fig. 1.
CAUTION: DO NOT push servo piston inward while installing adapter and
servo wrench. Install adapter in brake pressure port by hand
ONLY. DO NOT use wrench to tighten adapter.
Fig. 1: Adjusting Kickdown Servo (Eclipse, Galant & 3000 GT)
Courtesy of Mitsubishi Motor Sales of America.
3) Loosen lock nut to "V" channel of adjuster rod. Tighten
inner section of Kickdown Service Adjustment Assembly (MD998916) until\