1998 MITSUBISHI MONTERO oil filter

airbag off fold seats brake power steering fluid carplay stop start

Page 14 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Accessory Mount Stay Bolt (Montero) 8 mm Bolt .............................................. 17 (23)\ 10 mm Bolt ............................................. 36 (49)\ Cooling Fan Br$

Accessory Mount Stay Bolt (Montero)
8 mm Bolt .............................................. 17 (23)\
10 mm Bolt ............................................. 36 (49)\
Cooling Fan Bracket (Montero) ............................ 30 (41\
)
Engine Hanger (Montero) .................................. 13 (17\
)
Generator Bolt (Diamante) ................................ 15 (21\
)
Generator Bolt (Montero)
8 mm Bolt .............................................. 15 (21)\
10 mm Bolt ............................................. 38 (51)\
Generator Bracket (Diamante)
8 mm Bolt .............................................. 35 (48)\
10 mm Bolt ............................................. 17 (23)\
Generator Pivot Nut (Diamante) ........................... 32 (44\
)
Tensioner Pulley Nut ..................................... 37 (50)\
Tensioner Bracket Stay Bolt (Montero) .................... 18 (24\
)
Intake Manifold & Fuel
Bracket (Montero) ........................................ 18 (24\
)
ECT Sensor ............................................... 22 (30)\
Intake Manifold Nut ...................................... 15 (21)\
Thermostat Case .......................................... 14 (19)\
Water Inlet Fitting Bolt ................................. 14 (19)\
Water Outlet Fitting Bolt ................................ 14 (19)\
Water Passage (Montero) .................................. 14 (19\
)
Heater Pipe Bolt (Diamante) .............................. 13 (18\
)
Intake Plenum & Throttle Body
Air Intake Fitting Bolt & Nut (Montero) .................. 13 (18\
)
EGR Pipe Bolt ............................................ 13 (18)\
EGR Pipe Flair Nut ....................................... 44 (59)\
EGR Valve Bolt ........................................... 16 (22)\
Intake Manifold Plenum (Diamante) ........................ 13 (18\
)
Intake Manifold Plenum Stay Bolt
8 mm Bolt .............................................. 13 (18)\
10 mm Bolt ............................................. 27 (36)\
Water Outlet Fitting Bracket Bolt ........................ 14 (19)\
Bracket (Diamante) ....................................... 18 (24\
)
Motor Mount Brackets
Bracket
8 mm Bolt .............................................. 16 (22)\
10 mm Bolt ............................................. 30 (41)\
12 mm Bolt ............................................. 55 (75)\
Oil Pan & Oil Pump
Drain Plug ............................................... 30 (40)\
Oil Cooler By-Pass Valve (Montero) ....................... 41 (55\
)
Oil Filter Bolt (Montero) ................................ 15 (21\
)
Oil Filter Bracket
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (40)\
Oil Screen
8 mm Bolt ............................................... 14 (19)\
Plug .................................................... 33 (45)\
Piston & Connection Rod
Connecting Rod Cap Nut ................................... 38 (52)\
Rocker Arms & Camshafts
Distributor Adapter Bolt (Diamante) ...................... 17 (23\
)
Rocker Arm Shaft Bolt .................................... 23 (31)\
Spark Plug ................................................. 18 (25)\
Timing Belt
Auto Tensioner Bolt ...................................... 18 (24)\
Camshaft Sprocket Bolt ................................... 65 (88)\
Idler Pulley Bolt ........................................ 32 (44)\
Tensioner Arm Bolt ....................................... 32 (44)\
Tensioner Pulley Bolt .................................... 36 (49)\
Water Pump Bolt (Montero) ................................ 18 (24\
)

Page 45 of 1501

MITSUBISHI MONTERO 1998 Service Manual HEATER HOSES
HIGH PRESSURE RELIEF VALVES (HPRV)
IDLERS
IN-LINE FILTERS
METAL FITTINGS
METAL LINES
MIX AND AIR CONTROL DOORS (BLEND

HEATER HOSES
HIGH PRESSURE RELIEF VALVES (HPRV)
IDLERS
IN-LINE FILTERS
METAL FITTINGS
METAL LINES
MIX AND AIR CONTROL DOORS (BLEND DOORS)
O-RINGS
ORIFICE TUBES
PILOT-OPERATED ABSOLUTES (POAS)
PLENUMS
PRESSURE CONTROL VALVES
PRESSURE SENSORS
PULLEYS
RADIATORS
RECEIVER-DRIERS
REFRIGERANT
REFRIGERANT OIL
RELAYS
SEALS
SERVICE PORTS
SPRING LOCK COUPLINGS
SUCTION THROTTLING VALVES (STVS)
SWITCHES (ELECTRICAL)
TENSIONERS
THERMISTORS AND PRESSURE SENSORS
THERMOSTATS AND HOUSINGS
VACUUM HOSES AND TUBES
VACUUM RESERVOIRS
VACUUM TUBES
VALVES IN RECEIVER (VIRS)
WATER PUMPS (ELECTRIC AUXILIARY)
WIRING HARNESSES AND CONNECTORS
MOTORIST ASSURANCE PROGRAM (MAP)
OVERVIEW
The Motorist Assurance Program is the consumer outreach
effort of the Automotive Maintenance and Repair Association, Inc.
(AMRA). Participation in the Motorist Assurance Program is drawn from
retailers, suppliers, independent repair facilities, vehicle
manufacturers and industry associations.
Our organization's mission is to strengthen the relationship
between the consumer and the auto repair industry. We produce
materials that give motorists the information and encouragement to
take greater responsibility for their vehicles-through proper,
manufacturer-recommended, maintenance. We encourage participating
service and repair shops (including franchisees and dealers) to adopt
(1) a Pledge of Assurance to their Customers and (2) the Motorist
Assurance Program Standards of Service. All participating service
providers have agreed to subscribe to this Pledge and to adhere to the
promulgated Standards of Service demonstrating to their customers that
they are serious about customer satisfaction.
These Standards of Service require that an inspection of the
vehicle's (problem) system be made and the results communicated to the\
customer according to industry standards. Given that the industry did
not have such standards, the Motorist Assurance Program successfully
promulgated industry inspection communication standards in 1994-95 for
the following systems: Exhaust, Brakes, ABS, Steering and Suspension,
Engine Maintenance and Performance, HVAC, and Electrical Systems.
Further, revisions to all of these inspection communication standards

Page 55 of 1501

MITSUBISHI MONTERO 1998 Service Manual Connector missing ....... C ............ Require replacement.
Inoperative ............. A ........ (2) Require replacement.
Insulation overheated ... A ............ Require replacement.
Te

Connector missing ....... C ............ Require replacement.
Inoperative ............. A ........ (2) Require replacement.
Insulation overheated ... A ............ Require replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
( 1) - Determine cause and correct prior to repair or
replacement of part.
( 2) - Inoperative includes intermittent operation or out of
OEM specification.
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BLOWER SWITCHES
See SWITCHES.
CABIN AIR FILTERS
CABIN AIR FILTER INSPECTION\
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Condition Code Procedure
Air flow obstruction .... A ............. Require cleaning or
replacement.
Maintenance intervals ... 3 ............ Suggest replacement.
Missing ................. C ............ Require replacement.
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CIRCUIT BREAKERS
See FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS .
COMPRESSOR CLUTCH ASSEMBLIES
COMPRESSOR CLUTCH ASSEMBLY INSPECTION\
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Condition Code Procedure
Air gap incorrect ....... B .. Require repair or replacement.
Bearing seized .......... A .. Require replacement of bearing
or assembly.
Bearing worn, affecting
performance ............ A .. Require replacement of bearing
or assembly.
Coil shows signs of
overheating ............ 1 .... Suggest replacement of coil.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted,

Page 105 of 1501

MITSUBISHI MONTERO 1998 Service Manual Schrader valve is similar in construction and operation to a
tire valve. When a test gauge hose with built-in valve core depressor
is attached, Schrader stem is pushed inward to the open posi

Schrader valve is similar in construction and operation to a
tire valve. When a test gauge hose with built-in valve core depressor
is attached, Schrader stem is pushed inward to the open position and
allows system pressure to reach gauge.
If test hose does not have a built-in core depressor, an
adapter must be used. Never attach hose or adapter to Schrader valve
unless it is first connected to manifold gauge set.
Refrigerant R-12 Schrader-type valve cores have TV5 thread
size. Refrigerant R-134a Schrader-type valve cores use M6 (Metric)
threads. See Fig. 1.
SERVICE VALVE LOCATIONS
SERVICE VALVE LOCATIONS TABLE\
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Vehicle High Low
Diamante ...................... ( 1) ................ ( 2)
Eclipse ....................... ( 1) ................ ( 2)
Galant ........................ ( 1) ................ ( 2)
Mirage ........................ ( 1) ................ ( 2)
Montero ....................... ( 3) ................ ( 3)
Montero Sport ................. ( 1) ................ ( 2)
3000GT ........................ ( 4) ................ ( 2)
( 1) - On high pressure line, between accumulator/receiver-
drier and evaporator.
( 2) - On low pressure line, between evaporator and
compressor.
( 3) - On top of accumulator/receiver-drier.
( 4) - On high pressure line, near receiver-drier.
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REFRIGERANT RECOVERY/RECYCLING
Refrigerant recovery/recycling equipment is used to remove
refrigerant from vehicle's A/C system without polluting atmosphere. To
remove and recycle refrigerant, connect the recovery/recycling
equipment and following the equipment manufacturer's instructions.
Removed refrigerant is filtered, dried and stored in a tank
within the recovery/recycling equipment until it is ready to be pumped
back into vehicle A/C system. With refrigerant stored in the
recovery/recycling equipment, A/C system can be opened without
polluting atmosphere.
NOTE: Separate sets of hoses, gauges and refrigerant
recovery/recycling equipment MUST be used for R-12 and
R-134a based systems. DO NOT mix R-12 and R-134a
refrigerants, as their refrigerant oils and desiccants are
not compatible. It is NOT possible to clean equipment
thoroughly enough to prevent cross-contamination of A/C
systems. On systems with R-134a refrigerant, use
Polyalkylene Glycol (PAG) wax-free refrigerant oil.

Page 247 of 1501

MITSUBISHI MONTERO 1998 Service Manual Montero .............................. 10.0 Qts. (9.5L)
Montero Sport
2.4L
With Rear Heater .................. 9.5 Qts. (9.0L)
Without Rear Heater ............... 8.5 Qt

Montero .............................. 10.0 Qts. (9.5L)
Montero Sport
2.4L
With Rear Heater .................. 9.5 Qts. (9.0L)
Without Rear Heater ............... 8.5 Qts. (8.0L)
3.0L
With Rear Heater ................ 10.6 Qts. (10.0L)
Without Rear Heater ............... 9.5 Qts. (9.0L)
3000GT ................................ 8.5 Qts. (8.0L)
Crankcase (Includes Filter)
Diamante ............................... 4.5 Qts. (4.3L)
Eclipse
Non-Turbo ............................ 4.5 Qts. (4.3L)
2.0L Turbo ........................... 4.6 Qts. (4.4L)
Galant ................................. 4.5 Qts. (4.3L)
Mirage
1.5L ................................. 3.5 Qts. (3.3L)
1.8L ................................. 4.0 Qts. (3.8L)
Montero ............................ (1) 5.0 Qts. (4.8L)
Montero Sport
2.4L ................................. 4.5 Qts. (4.3L)
3.0L ................................. 5.2 Qts. (4.9L)
3000GT
Non-Turbo ............................ 4.5 Qts. (4.3L)
Turbo ................................ 5.0 Qts. (4.6L)
Differential (SAE 80W-90/API GL-5)
Eclipse ................................... .9 Qt. (.8L)
Montero
Front ................................ 1.3 Qts. (1.2L)
Rear ................................. 3.3 Qts. (3.2L)
Montero Sport
Front ................................ 1.2 Qts. (1.1L)
Rear
2.4L ............................... 1.6 Qts. (1.5L)
3.0L ............................... 2.7 Qts. (2.6L)
3000GT ................................. 1.2 Qts. (1.1L)
Manual Transaxle (SAE 75W-85/API GL-4)
Eclipse
Non-Turbo ( 2) ........................ 2.1 Qts. (2.0L)
Turbo
AWD ................................ 2.4 Qts. (2.3L)
FWD ................................ 2.1 Qts. (2.0L)
Galant ................................. 2.3 Qts. (2.2L)
Mirage
1.5L ................................. 2.2 Qts. (2.1L)
1.8L ................................. 2.3 Qts. (2.2L)
3000GT
AWD .................................. 2.5 Qts. (2.4L)
FWD .................................. 2.4 Qts. (2.3L)
Manual Transmission (SAE 75W-85/API GL-4)
Montero ................................ 3.3 Qts. (3.2L)
Montero Sport .......................... 2.4 Qts. (2.3L)
Power Steering (Dexron-II)
3000GT W/4-Wheel Steering .............. 3.2 Pts. (1.5L)
Montero ................................ 2.2 Pts. (1.1L)
All Others .............................. 1.9 Pts. (.9L)
Transfer Case (SAE 75W-85/API GL-4)
Eclipse (AWD) ........................... 1.1 Pts. (.5L)
Montero ................................ 5.0 Pts. (2.5L)
Montero Sport .......................... 4.6 Pts. (2.3L)
3000GT .................................... .7 Pt. (.3L)
( 1) - Add .5 qt. (.3L) if oil cooler is drained.

Page 248 of 1501

$MITSUBISHI MONTERO 1998 Service Manual (2) - Use Texaco MTX FM fluid.��\ ��\ ��\ ��\ ��\ ��\ �� QUICK-SERVICE SERV$

(2) - Use Texaco MTX FM fluid.\
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QUICK-SERVICE
SERVICE INTERVALS & SPECIFICATIONS
REPLACEMENT INTERVALS TABLE (DIAMANTE)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant ........................................... 30,000
Oil ................................................. 7500
Oil Filter .................................... ( 2) 15,000
Spark Plugs ....................................... 60,000
Spark Plug Wires .................................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
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REPLACEMENT INTERVALS TABLE (ECLIPSE)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant ........................................... 30,000
Oil
Non-Turbo ......................................... 7500
Turbo ............................................. 5000
Oil Filter
Non-Turbo ................................... ( 2) 15,000
Turbo ....................................... ( 2) 10,000
Spark Plugs ....................................... 30,000
Spark Plug Wires .................................. 60,000
Transfer Case Fluid .................................. ( 3)
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
( 3) - Inspect fluid every 30,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
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REPLACEMENT INTERVALS TABLE (GALANT)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant .............................................. ( 2)

Page 249 of 1501

MITSUBISHI MONTERO 1998 Service Manual Oil ................................................. 7500
Oil Filter .................................... (3) 15,000
Spark Plugs ....................................... 30,000
Spark Plug Wires

Oil ................................................. 7500
Oil Filter .................................... (3) 15,000
Spark Plugs ....................................... 30,000
Spark Plug Wires .................................. 60,000
Timing & Balance Shaft Belts ...................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Inspect fluid every 30,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 3) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
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REPLACEMENT INTERVALS TABLE (MIRAGE)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant .............................................. ( 2)
Oil ................................................. 7500
Oil Filter .................................... ( 3) 15,000
Spark Plugs ....................................... 30,000
Spark Plug Wires .................................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Inspect fluid every 30,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 3) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
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REPLACEMENT INTERVALS TABLE (MONTERO)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transmission Fluid ......................... ( 1)
Coolant ........................................... 30,000
Front & Rear Axle Fluid ( 2) ....................... 30,000
Oil ................................................. 7500
Oil Filter .................................... ( 3) 15,000
Manual Transmission .................................. ( 4)
Spark Plugs ( 5) ................................... 60,000
Spark Plug Wires .................................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Limited-slip differential.
( 3) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
( 4) - Inspect fluid every 30,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.

Page 250 of 1501

$MITSUBISHI MONTERO 1998 Service Manual (5) - Use Platinum spark plugs only.��\ ��\ ��\ ��\ ��\ ��\ �� REPLACEMENT INTERVALS TABLE (MON$

(5) - Use Platinum spark plugs only.\
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REPLACEMENT INTERVALS TABLE (MONTERO SPORT)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transmission
Except 4WD ......................................... ( 1)
4WD ............................................. 30,000
Axle Fluid ( 2) .................................... 30,000
Coolant ........................................... 30,000
Oil ................................................. 7500
Oil Filter .................................... ( 3) 15,000
Spark Plugs ( 4) ................................... 60,000
Spark Plug Wires .................................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Limited-slip differential.
( 3) - Replace oil filter at oil change if annual mileage is
less than 7500 miles.
( 4) - Use Platinum spark plugs only.
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REPLACEMENT INTERVALS TABLE (3000GT)\
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Component Miles
Air Filter ........................................ 30,000
Automatic Transaxle Fluid ............................ ( 1)
Coolant ........................................... 30,000
Oil
Non-Turbo ......................................... 7500
Turbo ............................................. 5000
Oil Filter
Non-Turbo ....................................... 15,000
Turbo ........................................... 10,000
Spark Plugs
Except Platinum ................................. 30,000
Platinum ........................................ 60,000
Spark Plug Wires ( 2) .............................. 60,000
Timing Belt ....................................... 60,000
( 1) - Inspect fluid every 15,000 miles. Replace fluid if
evidence of contamination appears, after repairing
reason for contamination.
( 2) - Except vehicles equipped with Federal Emissions.
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BELT ADJUSTMENT TABLE\
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( 1) Deflection ( 1) Deflection
Application New Belt - In. (mm) Used Belt - In. (mm\
)
Diamante
Generator & A/C .... .24-.28 (6.0-7.2) ....... .32-.37 (8.2-9.3\
)
P/S ................ .33-.37 (8.4-9.3) ..... .46-.52 (11.7-13.4\
)
Eclipse
2.0L Non-Turbo

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