1998 MITSUBISHI MONTERO air condition

See DIFFERENTIAL AND FINAL DRIVE ASSEMBLIES .
LINES
See HOSES, LINES AND TUBES .
LINKAGES (EXTERNAL)
LINKAGE (EXTERNAL) INSPECTION








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Condition Code Procedure
Components missing ...... C .. Require replacement of missing
components.
Linkage bent, affecting
performance ............ A ... Require repair or replacement
of linkage.
Linkage bent, not
affecting performance .. 2 ... Suggest repair or replacement
of linkage.
Linkage binding, affecting
performance ............ A ... Require repair or replacement
of linkage.
Linkage binding, not
affecting performance .. 1 ... Suggest repair or replacement
of linkage.
Linkage broken .......... A ... Require repair or replacement
of linkage.
Linkage loose, affecting
performance ............ A ... Require repair or replacement
of linkage.
Linkage loose, not
affecting performance .. 1 ... Suggest repair or replacement
of linkage.
Linkage missing ......... C ............ Require replacement.
Linkage noisy ........... 2 .. Suggest repair or replacement.
Out of adjustment ....... B .. Require repair or replacement.
Worn to the extent that it
no longer performs its
intended function ...... A .. Require repair or replacement.









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LOCKING HUB ASSEMBLIES
LOCKING HUB ASSEMBLY INSPECTION








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Condition Code Procedure
Inoperative ............. A ........... ( 1) Require repair or
replacement.
Loose ................... A .. Require repair or replacement.
Seized in any position .. A .. Require repair or replacement.
( 1) - Inoperative includes intermittent operation.









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LOCKING HUB CONTROL KNOBS
LOCKING HUB CONTROL KNOB INSPECTION








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Condition Code Procedure

Damaged, affecting
performance ............ A ............ Require replacement.
Missing ................. C ............ Require replacement.
Worn, affecting
performance ............ A ............ Require replacement.









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LUBRICANTS
See FLUIDS AND LUBRICANTS .
METAL-CLAD SEALS
See SEALS.
METALASTIC JOINTS
See RUBBER JOINTS (METALASTIC) .
MODULATOR PINS
MODULATOR PIN INSPECTION








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Condition Code Procedure
Application incorrect ... B ............ Require replacement.
Missing ................. C ............ Require replacement.









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MODULATORS
MODULATOR INSPECTION








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Condition Code Procedure
Bent, affecting
performance ............ A ............ Require replacement.
Contaminated (water, fuel,
etc.) .................. A ........ ( 1) Require replacement.
Housing cracked ......... A ............ Require replacement.
Inoperative ............. A ........ ( 2) Require replacement.
Leaking fluid
externally ............. A .. Require repair or replacement.
Leaking fluid
internally ............. A ............ Require replacement.
Leaking vacuum .......... A ............ Require replacement.
Nipple broken ........... A ............ Require replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
( 1) - Further inspection is required to determine the cause
of the contamination.
( 2) - Inoperative includes intermittent operation or out of OEM
specification.









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MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION)
MOUNT (ENGINE, TRANSAXLE AND TRANSMISSION) INSPECTION








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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Broken .................. A ............ Require replacement.
Leaking (hydraulic
mount) ................. A ............ Require replacement.
Mounting hole worn,
affecting performance .. A ............ Require replacement.
Mounting hole worn, not
affecting performance .. .. ........ No service suggested or
required.
Rubber deteriorated,
affecting performance .. A ............ Require replacement.
Rubber deteriorated, not
affecting performance .. .. ........ No service suggested or
required.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.









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ODOMETER DRIVES (MECHANICAL)
See SPEEDOMETER/ODOMETER DRIVES (MECHANICAL) .
ODOMETER HEADS (MECHANICAL)
See SPEEDOMETER/ODOMETER HEADS (MECHANICAL) .
OIL PANS
See TRANSMISSION PANS .
PANS
See TRANSMISSION PANS .
PILOT HOLES
See DOWEL PINS, GUIDES AND PILOT HOLES .
PRESSURE PLATES
PRESSURE PLATE INSPECTION








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Condition Code Procedure
Balance weight missing .. C ............ Require replacement.
Broken .................. A ............ Require replacement.
Contact surface
distorted .............. B ............ Require replacement.
Cracks .................. B ............ Require replacement.
Fingers bent ............ A ............ Require replacement.
Hard spots .............. B ............ Require replacement.

Scored .................. B ............ Require replacement.
Spring rate less than
specifications ......... B ............ Require replacement.
Worn, affecting
performance ............ A ............ Require replacement.
Worn beyond
specifications ......... B ............ Require replacement.
Worn close to the end of
its useful life ........ 1 ............ Suggest replacement.









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PRESSURE SWITCHES
See SWITCHES.
RACES
See BEARINGS AND RACES .
RUBBER JOINTS (METALASTIC)
These joints may be found on half and/or drive shafts. They
are usually found on European vehicles featuring a three-lug drive
flange. They may be equipped with a centering ball or pin.
RUBBER JOINT (METALASTIC) INSPECTION









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Condition Code Procedure
Drive flange bent ....... A ............. Require repair or
replacement.
Drive flange damaged,
affecting performance .. A ............ Require replacement.
Rubber drive joint
cracked ................ 2 ............ Suggest replacement.
Rubber drive joint
damaged, affecting
performance ............ A ............ Require replacement.
Rubber drive joint split
between mounting holes . A ............ Require replacement.
Rubber drive joint torn at
mounting holes ......... A ............ Require replacement.
Rubber drive joint weather-
cracked ................ .. ........ No service suggested or
required.









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SCREENS
See FILTERS AND SCREENS .
SEALS
SEAL INSPECTION








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Condition Code Procedure
Leaking ................. A ........... ( 1) Require repair or
replacement.
( 1) - Require inspection of mating and sealing surface and
repair or replace as necessary. Check vent. A plugged

vent may force fluid past the seal.








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SEALS (METAL-CLAD)
See SEALS.
SELECTOR INTERLOCK SYSTEMS
See
SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS) .
SERVOS
See ACTUATORS (VACUUM) .
SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS)
See:
ACTUATORS (ELECTRICAL)
CABLES
LINKAGES (EXTERNAL)
SWITCHES
SENSORS
SENSOR INSPECTION








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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Inoperative ............. A ........... ( 2) Require repair or
replacement.
Leaking
(vacuum/fluid/air) ..... A ............ Require replacement.
Out of adjustment ....... B .......... ( 3) Further inspection
required.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting

performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
(1) - Determine cause and correct prior to repair or
replacement of part.
( 2) - Inoperative includes intermittent operation or out of
specification.
( 3) - Follow OEM recommended adjustment procedures. Repair
or replace if out of specification.









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SIDE COVERS
See TRANSMISSION PANS .
SLIP YOKES
See YOKES AND SLIP YOKES .
SOLENOIDS
See:
ACTUATORS (ELECTRICAL)
ACTUATORS (VACUUM)
SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)
SPEED SENSOR (ELECTRONIC WHEEL AND VEHICLE) INSPECTION








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Condition Code Procedure
Air gap incorrect ....... B ....... ( 1) Require adjustment or
replacement.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware
threads damaged ........ A ... Require repair or replacement
of hardware.
Attaching hardware
threads stripped
(threads missing) ...... A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 2) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Contaminated ............ A ........... ( 3) Require repair or
replacement.
Inoperative ............. B ........... ( 4) Require repair or
replacement. Further
inspection required.
Leaking ................. A .. Require repair or replacement.
Loose ................... A .. Require repair or replacement.
Missing ................. C ............ Require replacement.
Resistance out of

specification .......... B .. Require repair or replacement.
Sensor housing cracked .. 2 ............ Suggest replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... (2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead corroded ...... A .. Require repair or replacement.
Wire lead misrouted ..... B .... Require re-routing according
to vehicle manufacturer's
specifications.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
( 1) - If a sensor is not adjustable, further inspection is
required to identify and correct cause.
( 2) - Determine cause and correct prior to repair or
replacement of part.
( 3) - Determine source of contamination, such as metal particles
or water. Require repair or replacement.
( 4) - Inoperative includes intermittent operation or out of OEM
specification. Some components may be serviceable;
check for accepted cleaning procedure.









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SPEEDOMETER-DRIVEN GEAR HOUSINGS
See SPEEDOMETER/ODOMETER DRIVES (MECHANICAL) .
SPEEDOMETER/ODOMETER DRIVES (MECHANICAL)
SPEEDOMETER/ODOMETER DRIVE (MECHANICAL) INSPECTION








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Condition Code Procedure
Application incorrect ... B ............ Require replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Inoperative ............. A ........ ( 1) Require replacement.
Leaking ................. A .. Require repair or replacement.
Missing ................. C ............ Require replacement.
Teeth broken ............ A .. Require repair or replacement.

Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Worn close to the end of
its useful life ........ 1 ............ Suggest replacement.
Worn, affecting
performance ............ A ............ Require replacement.
(1) - Inoperative includes intermittent operation.









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SPEEDOMETER/ODOMETER HEADS (MECHANICAL)
SPEEDOMETER/ODOMETER HEAD (MECHANICAL) INSPECTION








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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Lens broken ............. A ........... ( 1) Require repair or
replacement.
Lens cloudy ............. 2 ........... ( 1) Suggest repair or
replacement.
Lens missing ............ C ........... ( 1) Require repair or
replacement.
Malfunctioning .......... A ........... ( 2) Require repair or
replacement.
Noisy ................... 2 .. Suggest repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
( 1) - If lens is available as a separate part, require
replacement of lens only.
( 2) - Includes inoperative, intermittent operation, failure
to perform all functions, out of OEM specification, or
out of range.









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SPEEDOMETERS AND ODOMETERS (ELECTRONIC)
SPEEDOMETER AND ODOMETER (ELECTRONIC) INSPECTION








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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack