1998 MITSUBISHI MONTERO oil capacity

drain bolt tow bar headlamp tyre pressure tow tires

Page 36 of 1501

MITSUBISHI MONTERO 1998 Service Manual A/C COMPRESSOR REFRIGERANT OIL CHECKING
1998 Mitsubishi Montero
1998 A/C SYSTEM GENERAL SERVICING
Mitsubishi - Compressor Refrigerant Oil Checking
Diamante, Eclipse, Gala

A/C COMPRESSOR REFRIGERANT OIL CHECKING
1998 Mitsubishi Montero
1998 A/C SYSTEM GENERAL SERVICING
Mitsubishi - Compressor Refrigerant Oil Checking
Diamante, Eclipse, Galant, Mirage, Montero, Montero Sport &
3000GT
* PLEASE READ THIS FIRST *
NOTE: Always refer to underhood A/C specification label in engine
compartment or A/C compressor label while servicing A/C
system. If engine compartment/compressor label specifications
differ from specifications in this article, use
underhood/compressor label specifications.
A/C COMPRESSOR APPLICATIONS
A/C COMPRESSOR APPLICATION TABLE\
\
\
\
\
\

Application Compressor
Diamante ......................... Sanden MSC105CVS Scroll
Eclipse
2.0L Non-Turbo ............. Nippondenso 10PA17C 10-Cyl.
2.0L Turbo & 2.4L .............. Sanden MSC105CVS Scroll
Galant ............................ Sanden MSC90C12 Scroll
Mirage ............................... Sanden MSC90 Scroll
Montero ....................... Nippondenso 10PA15 10-Cyl.
Montero Sport ...................... Sanden MSC105C Scroll
3000GT .............................. Sanden MSC105 Scroll
\
\
\
\
\
\

REFRIGERANT OIL & REFRIGERANT CAPACITY SPECIFICATIONS
NOTE: DO NOT exceed A/C system refrigerant oil capacity when
servicing system.
REFRIGERANT OIL & R-134a REFRIGERANT CAPACITY TABLE
\
\
\
\
\
\

Application ( 1) Oil Refrigerant
Ounces Ounces
Diamante .................... 5.7-6.4 ........ 22.9-24.3
Eclipse
2.0L Non-Turbo ............ 2.7-4.1 ........ 24.7-26.1
2.0L Turbo & 2.4L ......... 5.7-6.4 ........ 24.7-26.1
Galant ...................... 4.1-5.1 ........ 22.9-24.3
Mirage ...................... 4.1-5.1 ........ 19.6-21.0
Montero ..................... ( 2) 4.1 ........ 21.2-22.9
Montero Sport ............... ( 2) 5.7 ........ 22.9-24.0
3000GT ...................... 4.7-6.1 ........ 26.1-27.9
( 1) - Total system capacity, unless otherwise noted.
( 2) - Compressor refrigerant oil capacity.
\
\
\
\
\
\

REFRIGERANT OIL

Page 84 of 1501

MITSUBISHI MONTERO 1998 Service Manual A/C-HEATER SYSTEM
1998 Mitsubishi Montero
1998 AIR CONDITIONING & HEAT
Mitsubishi - A/C-Heater System
Montero
* PLEASE READ THIS FIRST *
WARNING: To avoid injur

A/C-HEATER SYSTEM
1998 Mitsubishi Montero
1998 AIR CONDITIONING & HEAT
Mitsubishi - A/C-Heater System
Montero
* PLEASE READ THIS FIRST *
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all SERVICE PRECAUTIONS and DISABLING &
ACTIVATING AIR BAG SYSTEM procedures in AIR BAG RESTRAINT
SYSTEM article.
A/C SYSTEM SPECIFICATIONS
A/C SYSTEM SPECIFICATIONS TABLE\
\
\
\
\
\

Application Specification
Compressor Type ............... Nippondenso 10PA15 10-Cyl.
Compressor Belt Deflection ( 1)
New .......................... 13/64-15/64" (5.1-6.0 mm)
Used ......................... 17/64-19/64" (6.6-7.5 mm)
Compressor Oil Capacity ..................... ( 2) 2.7 ozs.
Refrigerant (R-134a) Capacity ................. 21-23 ozs.
System Operating Pressures ( 4)
High Side ............... 149-213 psi (10.5-15.0 kg/cm
)
Low Side .................... 14-33 psi (1.0-2.3 kg/cm)
( 1) - With 22 lbs. (100 N.m) force applied midway on longest
span of belt.
( 2) - Use ND 8-OIL refrigerant oil.
( 3) - Use SUN PAG 56 refrigerant oil.
( 4) - With ambient temperature at about 80
F (27C).\
\
\
\
\
\

DESCRIPTION
Slight variations exist among manual A/C-heater systems used.
On Montero, a Nippondenso 10-cylinder compressor is used. Cycling of
compressor clutch is controlled by an automatic A/C Control Unit
(ACCU).
Compressors will only operate within normal temperatures and
pressures set for each model. An electric condenser fan operates
whenever A/C system is operating. System components may vary depending
upon model. Systems may include an ACCU, fan switch, evaporator,
temperature sensor, dual-pressure switch, engine coolant temperature
switch, compressor, condenser, receiver-drier and various pipes and
hoses.
OPERATION
A/C CONTROL UNIT (ACCU)
ACCU controls cycling of compressor clutch based on
information received from air thermosensor and air inlet sensor, dual-
pressure switch, A/C switch and A/C engine coolant temperature switch.
ACCU is attached to top of evaporator housing.

Page 106 of 1501

MITSUBISHI MONTERO 1998 Service Manual A/C SYSTEM SPECIFICATIONS
1998 Mitsubishi Montero
1998 AIR CONDITIONING & HEAT
Mitsubishi - A/C System Specifications
Montero
A/C SYSTEM SPECIFICATIONS
A/C SYSTE

Page 361 of 1501

$MITSUBISHI MONTERO 1998 Service Manual AXLE RATIO SPECIFICATIONS��\ ��\ ��\ ��\ ��\ ��\ ��\ �� Application$

AXLE RATIO SPECIFICATIONS\
\
\
\
\
\
\

Application Ratio
Montero ..................................................... 4.27:1
Montero Sport .................................................. (1)
( 1) - On vehicles equipped with wide fender, ratio is 4.64:1. On
vehicles with narrow fender, ratio is 4.27:1.
\
\
\
\
\
\
\

LUBRICATION
CAPACITY
DIFFERENTIAL FLUID CAPACITY\
\
\
\
\
\
\

Application Specification
Montero & Montero Sport ............................ 2.4 Pts. (1.1L)\
\
\
\
\
\
\
\

FLUID TYPE
All models use fluid type SAE 80W-90/API GL-5.
TROUBLE SHOOTING
NOTE: See TROUBLE SHOOTING - BASIC PROCEDURES article in the
GENERAL TROUBLE SHOOTING section.
REMOVAL & INSTALLATION
AXLE SHAFTS R & I
Removal
1) Raise and support vehicle. Remove wheels and undercover.
Ensure hub is in free-wheeling position. Place transfer case in 2H
position. Remove drive hub cover, snap ring and shim from axle shaft.
See Fig. 3 . Remove brake calipers and support aside.
2) Disconnect tie rod assembly. Support lower control arm
with jack. Separate ball joints from knuckle. Remove knuckle and front
hub assembly. Using flat-blade pry bar, carefully remove left axle
shaft from differential carrier. DO NOT damage oil seal. On right axle
shaft, remove axle shaft-to-inner shaft flange retaining bolts. Remove
right axle shaft.
CAUTION: Replace circlips on BJ/DOJ splined shaft end.
Installation
1) Install right axle shaft on inner shaft flange. Install
new circlip on DOJ side of left axle shaft. Carefully install left
axle shaft into differential. DO NOT damage oil seal.
2) Reinstall knuckle with front hub assembly. To complete
installation, reverse removal procedure. Install shim and snap ring.
Check axle end play. See Fig. 4. End play should be .016-.028" (.4-.7
mm). If end play is not within specification, install correct shim.

Page 364 of 1501

MITSUBISHI MONTERO 1998 Service Manual tape. Install BJ boot, bands and DOJ boot on shaft. Ensure correct
size boot is installed in proper location.
2) Pack proper amount of grease in BJ and BJ boot. See
CV JOINT GREASE CAPACITY t

tape. Install BJ boot, bands and DOJ boot on shaft. Ensure correct
size boot is installed in proper location.
2) Pack proper amount of grease in BJ and BJ boot. See
CV JOINT GREASE CAPACITY table. Boot bands must be installed so lever
is pulled toward rear of vehicle when band is tightened.
3) Place DOJ cage on shaft with smaller diameter installed
first. Install circlip, DOJ inner race and snap ring on shaft. Apply
grease to DOJ inner race and cage. Install balls into cage. Apply
proper amount of grease to outer DOJ race. See
CV JOINT GREASE CAPACITY table. Install shaft into DOJ outer race.
Install circlip.
4) Place DOJ boot over DOJ outer race. Install boot bands so
lever is pulled toward rear of vehicle when band is tightened. Adjust
DOJ boot bands to have proper distance between center line of boot
bands. Distance should be 3.03-3.27" (76.9-83.0 mm). This distance is
necessary to control air in DOJ boot. Tighten boot bands. Install boot
protector and band. Install dust cover on shaft.
CV JOINT GREASE CAPACITY
\
\
\
\
\
\
\

Application ( 1) Ozs. (g)
BJ Boot & Joint
Montero ................................................ 4.6 (130)\
Montero Sport .......................................... 4.2 (120)\
DOJ Boot & Joint
Montero ................................................ 3.5 (100)\
Montero Sport .......................................... 4.9 (140)\
( 1) - Apply 1/2 of the amount of grease specified to joint, the other
half to inside of CV boot.
\
\
\
\
\
\
\

DIFFERENTIAL ASSEMBLY
Disassembly
1) Remove differential carrier from vehicle. See
DIFFERENTIAL CARRIER ASSEMBLY under REMOVAL & INSTALLATION. Remove
cover. Mark bearing caps for reassembly reference. Remove bearing
caps. Remove differential case assembly from carrier.
CAUTION: Ensure adjusting spacers, bearing caps, gears and side
bearings are marked for reassembly reference. Components
must be installed in original location.
2) Using bearing puller, remove differential case side
bearings. Loosen ring gear retaining bolts in diagonal sequence.
Remove ring gear. Remove drive pinion shaft lock pin from ring gear
side. Remove pinion shaft and pinion gears. Remove side gears and
thrust spacers.
Drive Pinion Removal
Remove pinion flange nut. Scribe alignment mark on pinion
companion flange and drive pinion. Remove flange. Using soft-faced
hammer, drive out pinion. Remove rear bearing and oil seal from
carrier. Remove rear adjusting shim from pinion. See Fig. 1. Press
front bearing from pinion. Remove front adjusting shim and spacer from
pinion.
Cleaning & Inspection
Use cleaning solvent to rinse gears and components. Check
bearings for wear or discoloration. Check gear carrier for cracks or
damage. Check pinion, side gear and flange splines for excessive wear.

Page 369 of 1501

MITSUBISHI MONTERO 1998 Service Manual DIFFERENTIAL & AXLE SHAFTS REAR
1998 Mitsubishi Montero
1997-98 DRIVE AXLES
Mitsubishi Differentials & Axle Shafts - Rear Non-Integral
Montero, Montero Sport
DES

Page 965 of 1501

$MITSUBISHI MONTERO 1998 Service Manual FLUID CAPACITIES FLUID CAPACITIES TABLE ( 1)�\ \ \ \ \ \ \$

FLUID CAPACITIES
FLUID CAPACITIES TABLE ( 1)\
\
\
\
\
\
\

Item Condition Specification

\
\
\
\
\
\
\
\f

Engine Oil Oil Pan 4.5 Qts. (4.3L)

(
1)
\
\
\
\
\
\
\f

Oil Filter 0.32 Qts. (0.3L)

\
\
\
\
\
\
\f

Oil Cooler 0.32 Qts. (0.3L)

\
\
\
\
\
\
\
\f

Power Drained 1.1 Qts. (1.0L)

Steering

\
\
\
\
\
\
\
\f

Automatic Drained 8.9 Qts. (8.5L)

Transmission

\
\
\
\
\
\
\
\f

Manual Drained 3.3 Qts. (3.2L)

Transmission

\
\
\
\
\
\
\
\f

Transfer Case Drained 2.6 Qts. (2.5L)

\
\
\
\
\
\
\
\f

Front Axle Drained 1.3 Qts. (1.2L)

\
\
\
\
\
\
\
\f

Rear Axle Drained 3.3 Qts. (3.2L)

\
\
\
\
\
\
\
\f

A/C Drained 27 oz (760 g)

Refrigerant

\
\
\
\
\
\
\
\f

Fuel Tank Capacity 24 gal (92L)

\

\
\
\

\
\
\
\f

(
1) - Capacities are recommended or calculated levels. Always use

dipstick to measure level.

\
\
\
\
\
\
\

WHEEL & TIRE SPECIFICATIONS
Tire specifications are imprinted on the tire side wall. The
recommended cold tire inflation pressures are listed on a label
attached to the rear face of the driver's door. These pressures
provide the best combination of ride comfort, tire wear and stability
under normal conditions.
CAUTION: DO NOT mix tires of different design such as radial ply
with bias or bias-belted tires. Mixing tire types will
adversely affect road handling and may lead to loss of
vehicle control. When using snow tires, they must be used
in set of four for maneuverability and safety. DO NOT use
tire chains on front wheels.
TIRE & WHEEL SPECIFICATIONS TABLE
\
\
\
\
\
\

Wheel Size Tire Size
15 x 6JJ (Steel or Aluminum) .................. P235/75R15
15 X 7JJ (Aluminum) ........................... P265/70R15
\
\
\
\
\
\

WHEEL TIGHTENING

Page 1065 of 1501

MITSUBISHI MONTERO 1998 Service Manual Front Wheel All Multipurpose Grease

Bearings NLGI Grade 2 Or

Equ

Front Wheel All Multipurpose Grease

Bearings NLGI Grade 2 Or

Equivalent
\b
\
\
\
\
\
\
\

Door Hinges, All Engine Oil

Back Door

Hinges
\b
\
\
\
\
\
\
\

A/C All HFC-134a

Refrigerant
\b
\
\
\
\
\
\
\

Manual All API Classification GL-4

Transmission SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\

Automatic All "ATF DEXRON II" Or

Transmission Equivalent
\b
\
\
\
\
\
\
\

Brake Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\

Rear Axle All API Classification GL-5

Or Higher (
2)
\b
\
\
\
\
\
\
\

(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if

the Ambient Temperature is above 0 F (-18 C).

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above

-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures

from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used

in temperatures below -30 F (-34 C).
\f
\
\
\
\
\
\
\

FLUID CAPACITIES
FLUID CAPACITIES TABLE ( 1)\
\
\
\
\
\
\

Item Condition Specification
\b
\
\
\
\
\
\
\

Engine Oil Oil Pan 4.5 Qts. (4.3L)

(
1) \b \
\
\
\
\

Oil Filter 0.32 Qts. (0.3L)

\b
\
\
\
\
\

Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\

Power Drained 1.1 Qts. (1.0L)

Steering
\b
\
\
\
\
\
\
\

Automatic Drained 8.9 Qts. (8.5L)

Transmission
\b
\
\
\
\
\
\
\

Manual Drained 3.3 Qts. (3.2L)

Transmission
\b
\
\
\
\
\
\
\

Transfer Case Drained 2.6 Qts. (2.5L)
\b
\
\
\
\
\
\
\

Front Axle Drained 1.3 Qts. (1.2L)
\b
\
\
\
\
\
\
\

Rear Axle Drained 3.3 Qts. (3.2L)
\b
\
\
\
\
\
\
\

A/C Drained 27 oz (760 g)

Refrigerant
\b
\
\
\
\
\
\
\

Fuel Tank Capacity 24 gal (92L)

Load next 8 pages

Page: 1-8 9-16 next >

spark plugs replace bulb headlights roof rack weight fog light bulb