2) Disconnect air intake hose and vacuum hoses. Remove air
hose and air outlet housing. Remove heat protectors. Disconnect
exhaust pipe. Remove power steering oil pump and bracket. Remove
engine hanger bracket. Disconnect oil inlet pipe.
3) Disconnect engine coolant hoses and tubes from
turbocharger. Remove exhaust manifold nuts and bolts. Remove exhaust
manifold and gaskets. Disconnect oil pressure and return pipes. Remove
turbocharger and exhaust manifold assembly. Separate turbocharger from
exhaust manifold.
Removal (3000GT - Front)
1) Disconnect negative battery cable. Drain engine oil and
coolant. Remove radiator. Disconnect exhaust pipe. Remove air intake
hose, air hoses and air pipe. Remove generator and belt. Remove oil
dipstick guide.
2) Remove heat protector. Disconnect front heated oxygen
sensor connector. Remove oil return pipe. Remove turbocharger support
bracket, and remove turbocharger from exhaust manifold.
Removal (3000GT - Rear)
1) Disconnect battery cables, and remove battery. Drain
engine oil and cooling system. Remove accelerator cable. Remove air
hose, air pipe and heat protectors. Disconnect clutch booster vacuum
hose. Remove air intake hoses and EGR pipe. Disconnect heated oxygen
sensor connectors.
2) Remove oil pipe and EGR valve. Disconnect exhaust fitting,
and remove rear heat protector. Remove oil return pipe. Remove
turbocharger assembly.
Inspection (All Models)
Check turbine and compressor wheels for cracking and other
damage. Ensure turbine and compressor wheels turn smoothly. Check for
oil leakage from turbocharger assembly. Check for proper wastegate
valve operation. See I - SYSTEM/COMPONENT TESTS article.
CAUTION: Apply light coat of oil to inner surface of flared area on
water pipe (flare nut fitting) before connecting to engine.
Installation (All Models)
1) To install, reverse removal procedure. Before oil pipe
flare nut (above turbocharger) is installed, pour clean engine oil
into turbocharger oil pipe installation hole. Ensure oil and air hoses
are properly installed and securely clamped.
2) Use NEW gaskets. Adjust accelerator cable (if necessary).\
Refill engine oil and coolant. Check for oil and coolant leaks.
Tighten all bolts to specification. See TORQUE SPECIFICATIONS.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE\
\
\
\
\
\
Applications Ft. Lbs. (N.m)
Coolant Pipe-To-Turbocharger Banjo Bolt .......... 31 (42)
EGR Valve ........................................ 16 (22)
Engine Coolant Temperature Sensor ................ 22 (30)
Exhaust Manifold-To-Engine Nuts ............ 18-21 (24-29)
Exhaust Manifold-To-Turbocharger Bolts ..... 40-47 (54-64)
Exhaust Pipe Bolts ......................... 21-36 (29-49)
Fuel Filter Line ................................. 27 (36)
Fuel Tank Drain Plug ....................... 11-18 (15-24)
Fuel Tank Nuts ............................. 15-21 (20-29)
\b\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
\f
\
\
\
\
\
\
\
30,000 MILE (48,000 KM) NORMAL SERVICE
30,000 MILE (48,000 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
SERVICE
\b
\
\
\
\
\
\
\
Ball Joints With Grease Nipple (
6)
\b
\
\
\
\
\
\
\
Propeller Shaft Joints (
6)
\b
\
\
\
\
\
\
\
INSPECT
\b
\
\
\
\
\
\
\
Fuel Hoses (
3)
\b
\
\
\
\
\
\
\
Drive Belt (For Generator, Water Pump, Power Steering Pump)
\b
\
\
\
\
\
\
\
Manual Transmission Oil
\b
\
\
\
\
\
\
\
Transfer Oil
\b
\
\
\
\
\
\
\
Disc Brake Pads (
4)
\b
\
\
\
\
\
\
\
Brake Hoses (
4)
\b
\
\
\
\
\
\
\
Ball Joint & Steering Linkage Seals (
3)
\b
\
\
\
\
\
\
\
Drive Shaft Boots (
4)
\b
\
\
\
\
\
\
\
Exhaust System (
3)
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
Engine Coolant
\b
\
\
\
\
\
\
\
Automatic Transmission Fluid
\b
\
\
\
\
\
\
\
Rear Axle Oil
\b
\
\
\
\
\
\
\
Air Cleaner Filter
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(3) - Or inspect every 2 years.
(
4) - Or inspect every year.
(
5) - Or change every 2 years.
(
6) - Or lubricate grease every 2 years.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\b
\
\
\
\
\
\
\
Manual All API Classification GL-4
Transmission SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
Automatic All "ATF DEXRON II" Or
Transmission Equivalent
\b
\
\
\
\
\
\
\
Brake Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\
Rear Axle All API Classification GL-5
Or Higher (
2)
\b
\
\
\
\
\
\
\
Transfer Case All API Classification GL-4
SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above
-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures
from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used
in temperatures below -30 F (-34 C).
\b
\
\
\
\
\
\
\
FLUID CAPACITIES
\b
\
\
\
\
\
\
\
Item Condition Specification (1)
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
Engine Drained; With Reserve Tank 10 Qts. (9.5L)
Coolant
\b
\
\
\
\
\
\
\
Automatic Drained 8.9 Qts. (8.5L)
Transmission
\b
\
\
\
\
\
\
\
Manual Drained 3.3 Qts. (3.2L)
Transmission
\b
\
\
\
\
\
\
\
Rear Axle Drained 3.3 Qts. (3.2L)
\b
\
\
\
\
\
\
\
Transfer Case Drained 2.6 Qts. (2.5L)
\b \
\
\
\
\
\
\
Drive Shaft Boots (
4)
\b
\
\
\
\
\
\
\
Exhaust System (
3)
\b
\
\
\
\
\
\
\
Distributor Cap & Rotor (
7)
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
Engine Coolant
\b
\
\
\
\
\
\
\
Automatic Transmission Fluid
\b
\
\
\
\
\
\
\
Rear Axle Oil
\b
\
\
\
\
\
\
\
Spark Plugs
\b
\
\
\
\
\
\
\
Timing Belt (
9)
\b
\
\
\
\
\
\
\
Ignition Cables (
8)
\b
\
\
\
\
\
\
\
Air Cleaner Filter
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(
3) - Or inspect every 2 years.
(
4) - Or inspect every year.
(
5) - Or change every 2 years.
(
6) - Or lubricate grease every 2 years.
(
7) - Or inspect every 5 years.
(
8) - Or replace every 5 years.
(
9) - For California & Massachusettes, this maintenance is
recommended but not required.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\b
\
\
\
\
\
\
\
Manual All API Classification GL-4
Transmission SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
Automatic All "ATF DEXRON II" Or
Transmission Equivalent
\b
\
\
\
\
\
\
\
Brake Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\
Rear Axle All API Classification GL-5
Or Higher (
2)
\b\
\
\
\
\
\
\
Transfer Case All API Classification GL-4
SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above
-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures
from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used
in temperatures below -30 F (-34 C).
\b
\
\
\
\
\
\
\
FLUID CAPACITIES
\b
\
\
\
\
\
\
\
Item Condition Specification (1)
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
Engine Drained; With Reserve Tank 10 Qts. (9.5L)
Coolant
\b
\
\
\
\
\
\
\
Automatic Drained 8.9 Qts. (8.5L)
Transmission
\b
\
\
\
\
\
\
\
Manual Drained 3.3 Qts. (3.2L)
Transmission
\b
\
\
\
\
\
\
\
Rear Axle Drained 3.3 Qts. (3.2L)
\b
\
\
\
\
\
\
\
Transfer Case Drained 2.6 Qts. (2.5L)
\b
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
\f
\
\
\
\
\
\
\
67,500 MILE (108,000 KM) NORMAL SERVICE
67,500 MILE (108,000 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
90,000 MILE (144,000 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
SERVICE
\b
\
\
\
\
\
\
\
Ball Joints With Grease Nipple (
6)
\b
\
\
\
\
\
\
\
Propeller Shaft Joints (
6)
\b
\
\
\
\
\
\
\
INSPECT
\b
\
\
\
\
\
\
\
Fuel Hoses (
3)
\b
\
\
\
\
\
\
\
Drive Belt (For Generator, Water Pump, Power Steering Pump)
\b
\
\
\
\
\
\
\
Manual Transmission Oil
\b
\
\
\
\
\
\
\
Transfer Oil
\b
\
\
\
\
\
\
\
Disc Brake Pads (
4)
\b
\
\
\
\
\
\
\
Brake Hoses (
4)
\b
\
\
\
\
\
\
\
Ball Joint & Steering Linkage Seals (
3)
\b
\
\
\
\
\
\
\
Drive Shaft Boots (
4)
\b
\
\
\
\
\
\
\
Exhaust System (
3)
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
Engine Coolant
\b
\
\
\
\
\
\
\
Automatic Transmission Fluid
\b
\
\
\
\
\
\
\
Rear Axle Oil
\b
\
\
\
\
\
\
\
Air Cleaner Filter
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(
3) - Or inspect every 2 years.
(
4) - Or inspect every year.
(
5) - Or change every 2 years.
(
6) - Or lubricate grease every 2 years.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\b
\
\
\
\
\
\
\
Manual All API Classification GL-4
Transmission SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
Automatic All "ATF DEXRON II" Or
Transmission Equivalent
\b
\
\
\
\
\
\
\
Brake Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\
Rear Axle All API Classification GL-5
Or Higher (
2)
\b
\
\
\
\
\
\
\
Transfer Case All API Classification GL-4
SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above
-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures
from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used
in temperatures below -30 F (-34 C).
\b
\
\
\
\
\
\
\
FLUID CAPACITIES
\b
\
\
\
\
\
\
\
Item Condition Specification (1)
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
Engine Drained; With Reserve Tank 10 Qts. (9.5L)
Coolant
\b
\
\
\
\
\
\
\
Automatic Drained 8.9 Qts. (8.5L)
Transmission
\b
\
\
\
\
\
\
\
Manual Drained 3.3 Qts. (3.2L)
Transmission
\b
\
\
\
\
\
\
\
Rear Axle Drained 3.3 Qts. (3.2L)
\b
\
\
\
\
\
\
\
Transfer Case Drained 2.6 Qts. (2.5L)
\b
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
\f
\
\
\
\
\
\
\
97,500 MILE (156,000 KM) NORMAL SERVICE
97,500 MILE (156,000 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
Engine Coolant
\b
\
\
\
\
\
\
\
Automatic Transmission Fluid
\b
\
\
\
\
\
\
\
Rear Axle Oil
\b
\
\
\
\
\
\
\
Spark Plugs
\b
\
\
\
\
\
\
\
Timing Belt (
9)
\b
\
\
\
\
\
\
\
Ignition Cables (
8)
\b
\
\
\
\
\
\
\
Air Cleaner Filter
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(
3) - Or inspect every 2 years.
(
4) - Or inspect every year.
(
5) - Or change every 2 years.
(
6) - Or lubricate grease every 2 years.
(
7) - Or inspect every 5 years.
(
8) - Or replace every 5 years.
(
9) - For California & Massachusettes, this maintenance is
recommended but not required.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\b
\
\
\
\
\
\
\
Manual All API Classification GL-4
Transmission SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
Automatic All "ATF DEXRON II" Or
Transmission Equivalent
\b
\
\
\
\
\
\
\
Brake Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\
Rear Axle All API Classification GL-5
Or Higher (
2)
\b
\
\
\
\
\
\
\
Transfer Case All API Classification GL-4
SAE 75W-85W Or 75W-90
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above
-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures
from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used
in temperatures below -30 F (-34 C).
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FLUID CAPACITIES
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