1998 MITSUBISHI LANCER EVOLUTION IV fuel

REAR SUSPENSION – Upper Arm Assembly34-6
UPPER ARM ASSEMBLY
REMOVAL AND INSTALLATION
Post-installation Operation
(1) Push the Dust Cover of the Upper Arm Ball Joint
with a Finger to Check for Possible Cracks or
Damage.
(2) Wheel Alignment Check and Adjustment
(Refer to P.34-3.)
1
2
345
6
7
Unit: Nm {kgf
m}
49 {5.0}59 – 69 {6.0 – 7.0}*
74 – 87 {7.5 – 8.9}39 {4.0}
Removal steps
1. Fuel filler cap

2. Bolt
3. Filler neck protector
A4. Upper arm assembly to knuckle
coupling
5. Upper arm assembly mounting bolt
6. Stopper
7. Upper arm assemblyNOTE
Parts marked with
 apply only when RH side is removed
and installed.
Caution
The part marked with * should be first temporarily
tightened, then torqued to specification with the
vehicle on the ground in unloaded condition.
REMOVAL SERVICE POINT
AUPPER ARM ASSEMBLY DISCONNECTION
FROM KNUCKLE
Caution
(1) Only loosen the nut, and not remove it from the ball
joint, and use the special tool.
(2) Hang the special tool with a string to prevent the
parts including the tool from falling apart.
MB990635,
MB991113 or
MB991406
Nut
StringBall joint

CHASSIS ELECTRICAL – Ignition Switch and Immobilizer SystemCHASSIS ELECTRICAL – Ignition Switch and Immobilizer System54-17
Inspection Procedure 2
ID code cannot be registered using the MUT-II.
Probable cause
The cause is probably that there is no ID code registered in the immobilizer-ECU,
or there is a malfunction of the immobilizer-ECU.
Malfunction of the transponder

Malfunction of the ignition key ring antenna

Malfunction of harness or connector

Malfunction of the immobilizer-ECU
No ignition key can be registered.NOReplace the ignition key that cannot be
registered.Re-register the ID code.
(Refer to P.54-21.)
YES
Is a diagnosis code output?NOTo INSPECTION CHART FOR DIAG-
NOSIS CODE (Refer to P.54-13.)
YES
Check the immobilizer-ECU power
source and earth circuit. (Refer to
INSPECTION PROCEDURE 4.)OKCheck trouble symptoms.NGReplace the immobilizer-ECU.
Inspection Procedure 3
Engine does not start (cranking but no initial combustion).
Probable cause
If the fuel injectors are not operating, there might be a problem with the MPI system
in addition to a malfunction of the immobilizer system.
It is normal for this to occur if an attempt is made to start the engine using a key
that has not been properly registered.
Malfunction of the MPI system

Malfunction of the immobilizer-ECU
Is a diagnosis code output from the
immobilizer-ECU?NOTo INSPECTION CHART FOR DIAG-
NOSIS CODE (Refer to P.54-13.)
YES
Is a diagnosis code output from the
engine-ECU?NORefer to GROUP 13A – Troubleshoot-
ing.
YES
To inspection procedure for when there
is no initial combustion. (Refer to
GROUP 13A – Troubleshooting.)
OK
Check trouble symptoms.
NG
Check the immobilizer-ECU power sup-
ply and earth circuit (Refer to INSPEC-
TION PROCEDURE 4.)OKCheck trouble symptoms.NGReplace the immobilizer-ECU.

CHASSIS ELECTRICAL – Combination MetersCHASSIS ELECTRICAL – Combination Meters54-22
COMBINATION METERS
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
SpeedometerAllowable indication range km/h
(Speedometer indication error to be
4037 – 45–
(Speedometer indication error to be
with –6% to +10%)8075 – 88–)
120113 – 132–
160150 – 176–
Pointer fluctuation km/h (at vehicle speeds of higher than 35
km/h)–±3
Tachometer indica-
tion error r/min
700All types of tachometer±100–
tion error r/min3,000Meters measurable up to 6,000 rpm and
meters measurable up to 8,000 rpm+ 150–
Meters measurable up to 9,000 rpm and
meters measurable up to 10,000 rpm+ 225
– 100–
4,750Meters measurable up to 6,000 rpm±160–
5,000Meters measurable up to 8,000 rpm±250–
Meters measurable up to 9,000 rpm and
meters measurable up to 10,000 rpm+ 325
– 125–
6,000Meters measurable up to 8,000 rpm±300–
7,000Meters measurable up to 9,000 rpm and
meters measurable up to 10,000 rpm+ 400
– 100–
8,000Meters measurable up to 10,000 rpm+ 400
– 0–
Fuel gauge unit
resistanceΩ
Main tankFloat point F1.8 ±1.2–
resistance ΩFloat point E65.2 ±4–
Sub tankFloat point F1.2 ±0.8–
Float point E44.8 ±3–
Fuel gauge unit
f
loat height mm
Main tankFloat point F16.4–
float height mmFloat point E122.6–
Sub tankFloat point F17.5–
Float point E134.6–
Engine coolant temperature gauge unit resistance (at 70 C) Ω104 ±13.5–
Fuel gauge resis-
tanceΩ
Power supply and earth192 ±19.2–
tance ΩPower supply and fuel gauge89 ±8.9–
Fuel gauge and earth103 ±10.3–
Engine coolant
temperature gauge
Power supply and earth187 ±18.7–
temperature gauge
resistance ΩPower supply and engine coolant temperature gauge90 ±4.5–
Engine coolant temperature gauge and earth247 ±24.7–

CHASSIS ELECTRICAL – Combination Meters54-23
SEALANT
ItemsSpecified sealantRemark
Engine coolant temperature gauge
unit threaded portion3M Adhesive nut locking No. 4171 or
equivalentDrying sealant
SPECIAL TOOLS
ToolNumberNameUse
A
B
C
D
MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: ProbeFuel gauge simple check
A: Connector pin contact pressure check
B, C: Power circuit check
D: Commercial tester connection

CHASSIS ELECTRICAL – Combination Meters54-28
FUEL GAUGE SIMPLE CHECK
Remove the fuel gauge unit connector.
Use the special tool to connect a test
lamp (12 V – 3.4 W) to the harness
connector. (Refer to Fig.1)
When the ignition switch is turned to
ON, the test lamp illuminates.OKThe needle of the fuel gauge moves.OKReplace the fuel gauge unit.
NG
Replace the fuel gauge.NG
Repair the harness.
FUEL GAUGE UNIT CHECK
Remove the fuel gauge unit from the fuel tank.
FUEL GAUGE UNIT RESISTANCE
1. Check that resistance value between the fuel gauge unit
terminal and earth terminal is at standard value when
fuel gauge unit float is at point F and point E.
Standard value:
Float positionMainSub
Point F1.8 ±1.2 Ω1.2 ±0.8 Ω
Point E65.2 ±4 Ω44.8 ±8 Ω
2. Check that resistance value changes smoothly when float
moves slowly between point F and point E.
Test lamp
(12V–3.4W)
Earth
Fuel gaugeMB991219
Fig: 1EarthFuel gauge
Fuel gauge unit
Earth
Earth Fuel gauge unit
Main fuel gauge unitSub fuel gauge unit

CHASSIS ELECTRICAL – Combination Meters54-29
FUEL GAUGE UNIT FLOAT HEIGHT
Move float and measure the height at point F (A) and at
point E (B) with float arm touching stopper.
Standard value:
Float positionMainSub
Point F16.417.5
Point E122.6134.6
FUEL LEVEL SENSOR (THERMISTOR)
1. Connect a test lamp (12V – 3.4W) to the fuel gauge
unit connector terminal and apply the battery voltage.
2. Condition is good if lamp goes off when the thermistor
is immersed in water and goes on when it is taken out
of water.
ENGINE COOLANT TEMPERATURE GAUGE SIMPLE CHECK
Remove the engine coolant tempara-
ture gauge unit connector.
Connect a test lamp (12 V – 3.4 W)
between the harness side connector
and the earth.
When the ignition switch is turned to
ON, the test lamp illuminates.OKThe needle of the engine coolant tem-
perature gauge moves.NGReplace the engine coolant tempera-
ture gauge.
OK
Replace the engine coolant tempera-
ture gauge unit.
NG
Repair the harness.
Point F
Point E
A
B Stopper
Stopper
Test lamp
(12V – 3.4 W)
Earth
Thermistor
Thermistor
Lamp goes on
Lamp goes off

CHASSIS ELECTRICAL – Combination MetersCHASSIS ELECTRICAL – Combination MetersCHASSIS ELECTRICAL – Combination Meters54-31
INSPECTION
FUEL GAUGE RESISTANCE CHECK
1. Remove the power supply tightening screw.
2. Use a circuit tester to measure the resistance value
between the terminals.
Standard value: Unit: Ω
Measurement terminalResistance value
Power supply – Earth192±19.2
Power supply – Fuel gauge89±8.9
Fuel gauge – Earth103±10.3
Caution
When inserting the testing probe into the power supply
terminal, be careful not to touch the printed board.
ENGINE COOLANT TEMPERATURE GAUGE
RESISTANCE CHECK
1. Remove the power supply tightening screw.
2. Use a circuit tester to measure the resistance value
between the terminals.
Standard value: Unit: Ω
Measurement terminalResistance value
Power supply – Earth187±18.7
Power supply – Engine coolant
temperature gauge90±4.5
Engine coolant temperature
gauge – Earth247±24.7
Caution
When inserting the testing probe into the power supply
terminal, be careful not to touch the printed board.
VEHICLE SPEED SENSOR CHECK
1. Connect a 3 – 10 kΩ resistance as shown in the illustration.
2. Turn the shaft of the vehicle speed sensor one turn and
check that voltage changes are caused when measured
between terminals 2 and 3 using a circuit tester. (1 turn
= 4 pulses)
Fuel gauge
Power
supply
Earth
Earth
Power
supply
Engine
coolant
temperature
gauge
TurnShaft
Circuit testerResistance
3 – 10 kΩ Vehicle
speed
sensor Terminal No.
16R0273
Battery