Page 444 of 2490
Anti-Lock Control - Front Wheel Speed Sensor
Remo
val and Installation
Remov
a
l
Installation
1.
Ra
ise front of vehicle and support
on stands. Refer to section
100-02.
2. Remove wh
eel speed sensor.
Di
sc
onnect harness connector.
Re
mo
ve bolt.
3. Clean components and mating surfaces.
1. Inst al
l wheel speed sensor.
Posit
i
on sensor.
Install and tigh
ten bolt to 8-1
0 Nm.
Conne
ct
harness connector.
2. Remove stands an d lower vehicle.
Page 446 of 2490
Remove bleed tube
s and containers.
7. Disc onne
ct electrical connectors from ABS/TCCM.
1. Pull plunger upwards.
2. Disconnect electrical connector.
3. Disconnect electrical connector
8. CAUTION: Remove brake flui d spillage immediately from
paint work, with clean water.
Position an absorbent cloth under neath the HCU to collect brake
fluid spillage.
9. NOTE : To min
imize brake fluid loss, release the brake tubes
from the HCU in the order shown.
Release brake tubes from HCU.
1. Undo union nuts and re lease inlet brake tubes.
Install plugs to HCU inlet por t
s and brake tubes.
2. Undo union nuts and re lease outlet brake tubes.
Instal
l plugs to HCU outlet
ports and brake tubes.
10 . R
emove HCU from vehicle.
Re
mo
ve bolts.
T
a
king care not to distort
brake tubes remove HCU.
11. Remove ABS/TCCM from the HCU.
Page 447 of 2490
I
nstallation
Pl
ace the HCU on a work bench.
1. Disconnect electrical connector.
2. Remove bolts.
3. Remove ABS/TCCM.
12. Clean components and mating surfaces.
1. Install th
e ABS/TCCM to the HCU.
1. Install and tighten bolts.
2. Connect electrical connector.
2. Install HCU.
Takin
g care not to distort brake tubes position HCU into
bracket.
Install bolts an
d tighten to 8-10 Nm.
3. NOTE
: To minimize brake fluid lo
ss, install the brake tubes to
the HCU in the order shown.
Install brake tubes to HCU.
R
emove plugs from outlet HC
U ports and brake tubes.
1. Install and tighten outl et brake-tube union nuts.
Refer to Specification section 206-09 for torque
setting.
Re
move plugs from inlet HC
U ports and brake tubes.
2. Install and tighten inlet brake-tube union nuts. Refer to Specification section 206-09 for torque setting.
4. Remove cloth from underneath HCU.
5. Connect electrical connectors to the ABS/TCCM.
Page 448 of 2490
1. Conne
ct electrical connector.
2. Connect electrical connector.
3. Push plunger downwards.
6. Remove special tool from brake pedal.
7. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).
8. Bleed brake system. Refer to operation 70.25.03.
Page 449 of 2490
Anti-Lock Control - Rear Wheel Speed Sensor
Re
moval and Installation
Remov
al
Installation
1.
R
aise rear of vehicle and support
on stands. Refer to section
100-02.
2. Re
move wheel speed sensor.
Di
sconnect harness connector.
Re
move bolt.
3. Clean components and mating surfaces.
1. Inst
all wheel speed sensor.
Posit
ion sensor.
Install and tigh
ten bolt to 8-10 Nm.
Conne
ct harness connector.
2. Remove stands an d lower vehicle.
Page 455 of 2490

Steering System - General Inform
ation - Steering System
D
iagnosis and Testing
I
nspection and Verification
1.
1. Verify t
he customer concern by driving the vehicle.
2. 2. Visually inspect for obvious signs of mechanical or electrical damage.
Mec
hanical Inspection Chart
Electrical Inspection Chart
Mechanical Checks
Incorrect
tire pressure, loose whee
l nuts, incorrect wheel alignment
Loose ti
e-rods
Loose dam
per and spring assemblies or ball joint
Loose s
teering column shaft universal joints
Loose pinc
h bolts on steering column shaft
Loose steeri
ng gear assembly
Check f
or external damage to the steering gear.
- Damaged tie-rods
-
CAUTION: If a steering gear assemb ly is returned under warranty with leaking seals, but there is also
damage to the steering gear boot/boots the steering gear warranty will be invalid. This is due to the steering
gear seals being damaged due to fore ign materials entering the steering gear boot and damaging the steering
gear seals thereafter.
Damaged steering gear boot
Damaged accessory driv
e belt
Bin
ding or misaligned steering co
lumn, pump or steering gear
Incorrect fluid
level
Hose leaks o
r line restrictions
Hose fou
ling bodywork
El
ectrical Checks/Tests
Make sure all
connectors are in plac
e (steering gear Servotronic solenoid and steering control module (SCM) - if
applicable)
Make su
re all the fuses are in place and not blown
D
ISCONNECT the steering gear transducer
and the steering should become heavy
TEST e
lectrical values:
- Power Supply to the SCM = 12 Volts
- Steering gear transducer resist ance 7.0 to 7.5 Ohms is normal
(
limits: less than 5 Ohms and greater than 9 Ohms would
be declared unacceptable)
- Steeri
ng gear transducer voltage = 6 Volts
- Steering gear transducer cu rrent = 840 mA at 0 mph reducing to 0 mA at maximum speed
Page 456 of 2490

3.3. If an obvi
ous cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step.
4. 4. Check the power steering fluid condit ion. For additional information, REFER to Power Steering Fluid Condition
Check in this section.
5. 5. If the concern is not visually evid ent, verify the symptom and REFER to Steering Fault Diagnosis by Symptom
Charts in this section.
Steering Re
lay Harness Connector
Stee
ring Linkage In
spection and Backlash (Freeplay) Check
CAUTIO
N: Steering gear boots must be
handled carefully to avoid damage. Use new clamps when installing steering
gear boots.
Inspect the boots for cuts, deterioration, tw isting or distortion. Check the steering gear boots to make sure they are tight.
Install new boots or clamps as necessary.
REC O
NNECT all electrical item
s disturbed during testing
Ite
m
De
scr
iption
1Ste
e
rin
g tran
sduc
er
ground
2Igni
ti
on feed
3Steeri
ng transducer feed
4Ground
5Speed s
ensor signal
6Seri
a
l interface
Page 457 of 2490

•
NOTE: The following steps must be carried out with assistance.
1. 1. With the wheels in the straight ahead po sition, gently turn the steering wheel to the left and the right to check for
free play.
2. 2. Free play should be between 0 and 6 mm (0 and 0.24 in) at the steering wheel rim. If the free play exceeds this
limit, either the ball joints are worn, the lower steering column joints are worn or the backlash of the steering gear
is excessive.
CAUTION: DO NOT attempt to adjust the stee ring gear yoke. Failure to follow this instruction will result in the steering
gear warranty to become invalid.
3. 3. The backlash of the steering gear cannot be adjusted, in stall a new steering gear. For additional information,
REFER to Section 211
-0
2 Power Steering
.
4. 4. Grasp the steering wheel
firm
ly and move it up and down and to the left and right without turning the wheel to
check for column bearing wear, steering wheel or steering column. For additional information,
REFER to Section 211
-0
4 Steering Column
.
Power Steering Fluid Condition Check
1.
1. R
un the engine for 2 minutes.
2. 2. Check the power steering fluid system level.
3. 3. Observe the color and the odor. The color under normal circumstances should be dark reddish, not brown or
black.
4. 4. Allow the fluid to drip onto a faci al tissue and examine the stain.
5. 5. If evidence of solid material is foun d, the power steering fluid system should be drained for further inspection.
6. 6. If fluid contamination or steering co mponent failure is confirmed by the se diment in the power steering fluid
system, REFER to Steering Fault Diagnosis by Symptom Charts in this section.
Power Steer
ing Pressure Test
Test Equ
ipment
It
em
S
pecial Tool Number
De
scription
12
11-011
Pres
sure Gauge Hose
221
1-011-08
Pump Return Hose
321
1-011-07
Pump Return Hose Connector
42
11-011-03/2
Test Equ
ipment to High
Pressure Hose Adaptor