Page 622 of 2490

2. In
stall the camshaft caps to their respective locations (inlet 0 to 4
and exhaust 5 to 9 from the front) and in the correct orientation
(arrow to front of engine).
3. Install and tighten the cap securing bolts. Tighten evenly, in stages, to 10 Nm.
19. Install the camshaft locking tool 303 - 530, align the camshafts as
necessary.
20 . Install the chain guide
.
The
c
hain guide must be installed so that the slotted hole is towards
the top, and the rais ed shoulder to the cylinder block.
1. Install the chain guide to the block and locate it onto the upper retaining pin.
2. Install the retaining bolt and tighten it to 12 Nm.
21. P
ush the secondary chain tensioner piston into the body to provide
clearance for installing the chain.
1. Insert a thin rigid wire through the hole in the end of the tensioner
piston to displace the ball from the non-return valve seat.
2. With the wire in position, press the piston fully into the tensioner body.
Rem
ove the wire.
22 . Ins
tall the secondary chain tensioner to the engine.
1. Fully seat the tensioner to the cylinder head.
2. Install the two bolts which secure the tensioner and tighten to 12 Nm.
23 . N
OTE: Assemble the VVT unit, the exhaust camshaft sprocket and the
secondary chain, in preparation for installing to the engine.
Install the VVT unit to the engine.
1. Install the above assembly to the camshafts with the chain correctly positioned over the tensioner; VVT unit to the inlet and
the sprocket to the exhaust.
2. Install, but do not tighten, each bolt which secures the VVT unit and the exhaust sprocket to the camshafts.
24. Install the chain tensioning tool 303 - 532 to the exhaust camshaft
sprocket.
Page 637 of 2490

To th
e upper face of each bearing surface (two places) in the cylinder
head.
To th
e upper face of each bearing surface (two places) in each bearing
cap.
On
the cam lobes ONLY, not on the base circle area.
17
.
Install the camshafts.
1. Install the camshafts to position in the cylinder head, with the timing flats uppermost.
2. Install the camshaft caps to their respective locations (inlet 0 to 4 and exhaust 5 to 9 from the front) and in the correct orientation
(arrow to front of engine).
3. Install and tighten the cap securing bolts. Tighten evenly, in stages, to 10 Nm.
18. Install the camshaft locking tool 303 - 530, align the camshafts as
necessary.
19
.
Install the chain guide.
• NOTE: The chain guide must be installed so that the slotted hole is
towards the top, and the raised shoulder to the cylinder block. 1. Install the chain guide to the block and locate it onto the upper retaining pin.
2. Install the retaining bolt and tighten it to 12 Nm.
20
.
Push the secondary chain tensioner piston into the body to provide
clearance for installing the chain.
1. Insert a thin rigid wire through the hole in the end of the tensioner
piston to displace the ball from the non-return valve seat.
2. With the wire in position, press the piston fully into the tensioner body.
Re
move the wire.
21
.
Install the secondary chain tensioner to the engine.
1. Fully seat the tensioner to the cylinder head.
2. Install the two bolts which secure the tensioner and tighten to 12 Nm.
22. Install the VVT unit to the engine.
A
ssemble the VVT unit, the exhaust camshaft sprocket and the
Page 1487 of 2490
Automatic Transmission/Transaxle External Controls - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ 26 - Selector Lever Cable and Bracket
Removal and Installation
Removal
1. Position the selector to N.
2. Remove the J-gate surround, Section 501-05.
3. Remove the console finisher ve neer panel, Section 501-12.
4. Remove the center console assembly, Section 501-12.
5. Raise the vehicle for access.
6. Detach the selector cable from the transmission unit.
1. Remove the cable inner to selector lever nut.
2. Remove the cable to transmission casing fixings.
7. Reposition the selector cable.
8. Remove the LH front seat, Section 501-10.
9. Reposition the LH floo r carpet for access.
10. Remove the selector cable to tunnel clip tie strap.
11. Detach the selector cable from the gear shift assembly.
1. Remove the inner cable to shift lever nut.
2. Slacken the outer cable locknuts.
Page 1490 of 2490
Automatic Transmission/Transaxle External Controls - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ 26 - Selector Lever Gate Finish Panel
Removal and Installation
Removal
Installation
1.
Apply protective tape to veneer along each side of 'J' gate
finisher.
2. Using a screwdriver in the slot in front of the finisher,
carefully lift the finisher an d ease it from the 'J' gate
surround.
1. Position finisher over gear selector.
2. Firmly seat finisher on veneer panel.
3. Remove protective tape from ve neer panel and using a suitable
cleaner, remove any residual adhesive.
Page 1513 of 2490
Automatic Transmission/Transaxle External Contro ls - 4.0L SC V8 - AJ26 -
Selector Lever Cable and Bracket
Removal and Installation
Removal
1. Disconnect the vehicle battery ground lead.
2. Position the selector to N.
3. Remove the J-gate surround, Section 501-05.
4. Remove the console finisher ve neer panel, Section 501-12.
5. Remove the center console assembly, Section 501-12.
6. Raise the vehicle for access.
7. Detach the gear selector cable from the transmission unit.
1. Remove the nut which secures the selector cable ball pin to the selector lever.
2. Lower the transmissi on lift for access.
3. Remove the bolts which secure the selector cable to the transmission casing.
8. Reposition the selector cable.
9. Remove the LH front seat, Section 501-10.
10. Reposition the LH floo r carpet for access.
11. Remove the selector cable to tunnel clip tie strap.
12. Detach the selector cable from the gear shift assembly.
1. Remove the inner cable to shift lever nut.
Page 1516 of 2490
Automatic Transmission/Transaxle External Contro ls - 4.0L SC V8 - AJ26 -
Selector Lever Gate Finish Panel
Removal and Installation
Removal
Installation
1.
Apply protective tape to veneer along each side of 'J' gate
finisher.
2. Using a screwdriver in the slot in front of the finisher,
carefully lift the finisher an d ease it from the 'J' gate
surround.
1. Position finisher over gear selector.
2. Firmly seat finisher on veneer panel.
3. Remove protective tape from ve neer panel and using a suitable
cleaner, remove any residual adhesive.
Page 1925 of 2490
Exterior Lighting - Fog Lamp Switch
Removal and Installation
Removal
Installation
1. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove instrument pa nel veneer panel. Refer to 76.47.24.
3. Remove combined front and rear fog lamp switch pack.
Use a small screwdriver to re lease upper retaining tag.
Position switch for access to connector.
Disconnect connector and remove switch.
1. Position switch pack at instrument panel.
2. Connect harness connector to switch pack
3. Install switch pack in panel, ensuring that retaining tangs are
fully seated.
4. Install instrument panel veneer panel. Refer to 76.47.24.
5. Connect ground cable to batter y terminal and install battery
cover. Refer to 86.15.15.
Page 1927 of 2490
Exterior Lighting - Front Fog Lamp Bulb
Removal and Installation
Removal
Installation
1.
Remove undertray for ac cess. Refer to 76.22.90.
2. Disconnect fog lamp harness multiplug.
3. Rotate bulb holder 1/4 turn counter-clockwise to release and
remove from lamp assembly.
4. CAUTION: If bulb is to be re -fitted, the glass must not be
touched with the bare hand. Failure to observe this caution will
result in premature bulb failure.
Remove bulb from holder.
1. CAUTION: Fog lamp bulbs are of the halogen type and
must not be touched with bare hands. Failure to observe this
caution will result in premature bulb failure.
Install bulb in holder.
2. Install bulb holder in lamp assembly and rotate 1/4 turn
clockwise to fully seat and engage.
3. Connect fog lamp harness multiplug.
4. Install undertray. Refer to 76.22.90.