Page 1813 of 2490
Connect hose.
Install bolt (8-10 Nm).
6. Connect compressor to condenser discharge line at condenser.
Remove blanking plugs.
Install new O-ring seal an d lubricate with clean A/C
compressor oil.
Connect hose.
Install bolt (8-10 Nm).
7. Connect transmission o il cooler upper pipe.
Remove blanking plugs.
Install new O-ring seal and lu bricate with clean automatic
transmission fluid.
Connect union nut to radiator and tighten.
8. Connect transmission oil cooler lower pipe.
Remove blanking plugs.
Install new O-ring seal and lu bricate with clean automatic
transmission fluid.
9. Connect radiator blee d hose to radiator.
Page 1815 of 2490
15. Remove the temporary wooden support strut and reconnect
gas struts to the hood.
16. Check transmission fluid level an d top up as required; refer to
307A-01 (N/A) or 307B-01 (S/C), operation 44.24.02.
17. Refill the cooling system; refer to 26.10.01 or (SC) 26.10.01.
18. Recharge air conditioning system; refer to 82.30.30.
19. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).
Page 1973 of 2490
Module Communications Network - Communications Network
Description and Operation
Fuse Boxes and Relays (LH Steering)
Parts List
There are six fuse box assemblies per vehicle, five of which have conventional, replaceable fuses. The High Power Protection
Module does not have conventional fuses, it comprises three 250 Amp fusible links to protect the starting circuit (two
connected in parallel) and the battery positive supply to the other fuse boxes.
Wiring Harnesses
ItemPart NumberDescription
1—Engine and Transmission Cont rol Module Compartment Relays (RH Steering opposite)
2—Front Firewall Relays
3—Front Seat Relays - Right Hand Side
4—Heelboard - Right Hand Side
5—High Power Protection Module
6—Trunk Fuse Box
7—Heelboard - Left Hand Side
8—Front Seat Relays - Left Hand Side
9—Engine Management Fuse Box
10—Engine Compartment Fuse Box
11—Engine Compartment Front Relays
Page 1975 of 2490

Location of J1962 socket
The J1962 socket is located at the driver side inboard footwell.
Fuse Box Details
Engine Compartment Fuse Box
2—Power Steering Link
3—Engine
4—Front Axle
5—Engine Management
6—Console
7—Seat
8—Cabin
9—Rear Electric Seat Link (optional)
10—Trunk
11—Rear Axle
12—ICE
13—Fascia
14—Forward
Fuse NoRating (amps)Circuit
110Transmission control module.
25Screen heaters relay, alternator regulator.
310Security sounder, headlamp levelling, ignition coils +Ve, fog lamp switches.
45ABS control module.
510Adaptive damping, starter relay coil, engine management control module and relays.
610Right-hand low beam headlamp.
730Power wash pump.
810Left-hand low beam headlamp.
910Security sounder.
10-Not used.
1110Right-hand horn.
1230Radiator cooling fans series/right-hand fast.
1310Left-hand horn
1430Cooling fans left-hand fast.
1510Air conditioning coolant pump.
1630ABS pump control.
1715Front fog lamps.
1830ABS pump motor.
1910Right-hand high beam headlamp.
20-Not used.
2110Left-hand high beam headlamp.
2230Wiper motor.
Page 1976 of 2490

Engine Management Fuse Box
Heelboard Fuse Box - Right hand side
Fuse NoRating
(amps)Circuit
120Adaptive damping
215Intercooler water pump (Supercharger)
325Starter solenoid.
45Engine control module.
510Fuel injectors.
65Transmission control module
7-Not used.
810Air conditioning compressor clutch.
930Throttle motor.
105Engine control module, Park/Neutr al switch, cruise control VSV 1 and 2 (where fitted), EGR valves.
11-Not used.
1210Air flowmeter, VVT solenoids.
13-Not used.
1410HO2S sensor heaters (where fitted ), EVAP valve, ignition coils relay, throttle motor relay, AC
compressor clutch relay, radi ator fans control module, CCV.
1530Windscreen left-hand heater.
165Control module compartment cooling fan.
1730Windscreen right-hand heater.
1810Ignition coils, ignition amplifier.
Fuse NoRating (amps)Circuit
120Left-hand seat control module.
215Door lock relay, door locking actuators.
315Body processor module.
410Door mirror heaters, mirror foldback.
55Radio telephone.
610Air conditioning.
720Body processor module (column motor power).
85Rear window switchpack, passenger door switchpack.
95Passenger seat switchpack.
Page 1979 of 2490
Engine Management Fuse Box Relay
Engine Compartment - Front Relays
Engine and Transmission Control Module Compartment Relays
Relay NoColorCircuit
1BrownEMS control relay
Relay NoColorCircuit
1BlackWindshield wiper fast/slow
2BlackWindshield wiper on/off
Relay NoColorCircuit
1BlueSC coolant water pump
2BrownFuel injection main
3BrownIgnition coils
4BrownThrottle motor
5BrownStarter solenoid
6BrownAir conditioning compressor clutch
Page 2221 of 2490
Instrument Panel and Console - Climate Control Assembly Housing
Removal and Installation
Removal
Installation
1. Move 'J' gate selector to position 'D.'
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove 'J' gate finish er. Refer to 76.25.24.
4. Remove 'J' gate finisher reta ining plate.Refer to 76.25.26.
5. Remove centre console veneer panel. Refer to 76.47.26.
6. Remove radio and console. Refer to operations in this section.
7. Disconnect air conditioning panel flying lead multiplug (blue)
in LH side of transmission tunnel.
8. Slacken and remove remaining screw securing air
conditioning panel console to BIW.
9. Withdraw air conditioning panel and console for access and
disconnect the harness multiplug behind panel.
10. Remove air conditioning panel from vehicle.
11. Remove panel from console.
1. Fit air conditioning panel to console.
Page 2369 of 2490

Supplemental Restraint System - Air Bag Supplemental Restraint System
(SRS)
Description and Operation
Supplementary Restraint Air Bag System
Airbag/SRS units provided for driver and fro nt seat passemger protection, are installed in the center of the steering wheel,
the passenger side fascia and the oute r wing of each front seat. A single point sensing unit (SPS) mounted on the
transmission tunnel, below the ra dio, provides fully electronic impact sensing, control and diagnostics for the front airbags
Deployment of each side airbag is initia ted by a side impact sensing module (SISM) installed in the adjacent 'B' post. Each
SISM senses and electronically processes a crash pulse and if this exceeds the 'must fire' threshold, transmits a fire signal
to the SPS unit. The SPS unit monitors wh ole vehicle motion and on confirmation of a crash condition, transmits a firing
current pulse to the appropriate airbags. In the event of a side only impact, the SPS will send a current pulse to the airbag
on the struck only. Neither th e non-struck side airbag nor the frontal restraint system will be deployed under these
conditions. The airbag system can only be activated wh en the ignition switch is in position II or III.
Side Air Bags