Page 1129 of 2490
r
efer to 17.45.01.
8. Install throttle body ; refer to 19.70.04.
9. Install air cleaner cover / intake assembly; refer to19.10.30.
10. Refill cooling system; refer to (SC) (26.10.01).
Page 1130 of 2490

Intake Air Distribution and Filtering - Supercharger Outlet Pipe
Remo
val and Installation
Remov
a
l
1.
Re
move air cleaner cover / intake
assembly; refer to 19.10.30.
2. Drain radiator coolant; refer to operation (SC) 26.10.01.
3. Disc
onnect coolant hoses and vacuum pipe from supercharger
outlet duct.
Pl a
ce absorbent rags under
the two coolant hoses which
are connected to the outlet duct.
1. Remove vacuum pipe.
2. Disconnect hoses.
Plu g
hoses and outlet duct stub pipes to prevent spillage.
4. CAUTIO
N: Take care to avoi
d any coolant from dripping
into supercharger.
Remove supercharger outlet duct. 1. Remove three bolts.
2. Remove four bolts.
Di
scard rubber seals from bolts.
3. Remove outlet duct.
Discard ou
tlet duct gasket.
5.
Bla
nk supercharger outlet with
body tape, or similar, to
prevent ingress of foreign matter.
6. Remove charge air c oo
ler inlet assembly.
1. Remove two bolts.
2. Remove two bolts.
3. Remove charge air cooler inlet assembly.
7. Remove ducts from charge air cooler inlet assembly.
1. Remove two clamp plates.
2. Discard two ducts.
Page 1134 of 2490

Intake Air Distribution and Filtering - Thrott
le Body Elbow
Re
mo
val and Installation
Remov
a
l
1.
WARNING: B E
FORE PROCEEDING, IT IS ESSENTIAL THAT
WARNING NOTES GIVEN IN SECTION 100-00 (UNDER HEADING
'SAFETY PRECAUTIONS') AR E READ AND UNDERSTOOD.
Disconnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Re
move air cleaner cover / inta
ke assembly; refer 19.10.30.
3. Remove throttle assemb ly; refer to 19.70.04.
4. Remove exhaust gas recirculation (EGR) valve where installed;
refer 17.45.01.
5. Re
lease intake elbow from right-hand support bracket.
Re
lea
se brake servo vacuum pi
pe and disconnect pipe.
1. Disconnect vacuum pipe.
2. Remove upper bolt.
6. Relea
se intake elbow from le
ft-hand support bracket.
1. Disconnect vacuum pipe.
2. Disconnect engine breather T-piece.
3. Remove upper bolt.
4. Loosen, but do not remove, lower two bolts.
7. Re
move intake elbow from supercharger.
1. Release and pull back cl ips securing bypass hoses
at charge air coolers.
2. Remove four bolts.
3. Remove hoses from charge air cooler stub pipes.
Re move as
sembly from vehicle.
4. Discard gasket.
Cle a
n all mating faces.
8. Remove by-pass valve assembly from intake elbow.
Page 1137 of 2490
Intake Air Distribution and Filtering - Throt
tle Body Elbow4.0L NA V8 -
AJ27/3.2L NA V8 - AJ26
Re
moval and Installation
Remov
al
S
pecial Tool(s)
Re
lease tool - quick fit
310-044 (JD 182)
R
elease tool 5 /16 - quick fit
310-054 (JD 203)
1. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Disconnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. D
epressurize fuel sy
stem; refer to 19.50.02
3. Remove air cleaner cover / intake assembly; refer to 19.10.30.
4. Remove throttle body; refer to 19.70.04.
5. R
elease intake elbow from right-hand support bracket.
Re
lease brake servo vacuum pi
pe and disconnect pipe.
1. Disconnect vacuum pipe.
2. Remove bolt.
6. Release intake elbow from le ft-hand support bracket.
1. Disconnect vacuum pipe.
2. Disconnect engine breather T-piece.
3. Remove bolt.
4. Loosen, but do not remove two bolts.
Page 1145 of 2490
Intake Air Distribution and Filtering - Throt
tle Body Elbow Gasket
Re
moval and Installation
Remov
al
Installation
1.
R
emove throttle intake elbo
w; refer to (SC)19.70.28.
1. Installation is a reversal of the removal procedure.
Page 1147 of 2490
Intake Air Distribution and Filtering - Throt
tle Body Elbow Gasket4.0L SC
V8 - AJ26
Re
moval and Installation
Remov
al
Installation
1.
R
emove throttle intake elbo
w; refer to (SC)19.70.28.
1. Installation is a reversal of the removal procedure.
Page 1155 of 2490

T
he canisters are fixed to the underside of the vehicle either
directly or via semi-enclosed mounting brackets. Two fixing
bolts are used at the front of the canister(or bracket) and a single rear bolt supports the canister and the canister close
valve (CCV).
The vapour pipes to the canisters, other than the CCV, use multi-tang connectors which are push fitted and pulled out
without the use of tools.
The canister close valve has a stub pipe with 'O' ring seal wh ich is a simple push fit into the canister. A mounting bracket on
the canister close valve enables it to be secured to the underbody via the canister rear mounting bolt.
A hose connects the CCV to the bracket mounted adaptor into which the vent system air filter is screwed.
It
em
Par
t Number
De
scription
1—C
harcoal canister (righthand) in mounting bracket
2—Cani
ster close valve (showi
ng canister stub pipe)
3—Ai
r filter
4—Q
uick-fit vapour inlet connector
5—Cani
ster close valve electrical connector
Canister, CCV an
d Fittings
Page 1159 of 2490

T
he canisters are fixed to the underside of the vehicle either
directly or via semi-enclosed mounting brackets. Two fixing
bolts are used at the front of the canister(or bracket) and a single rear bolt supports the canister and the canister close
valve (CCV).
The vapour pipes to the canisters, other than the CCV, use multi-tang connectors which are push fitted and pulled out
without the use of tools.
The canister close valve has a stub pipe with 'O' ring seal wh ich is a simple push fit into the canister. A mounting bracket on
the canister close valve enables it to be secured to the underbody via the canister rear mounting bolt.
A hose connects the CCV to the bracket mounted adaptor into which the vent system air filter is screwed.
It
em
Par
t Number
De
scription
1—C
harcoal canister (righthand) in mounting bracket
2—Cani
ster close valve (showi
ng canister stub pipe)
3—Ai
r filter
4—Q
uick-fit vapour inlet connector
5—Cani
ster close valve electrical connector
Canister, CCV an
d Fittings