Page 1116 of 2490

Intake Air Distribution and Filtering - Air Cleaner
Remo
val and Installation
Remov
a
l
1.
Op
en the engine compartment and fit paintwork protection
sheets.
2. Relea
se the air intake trunking
to gain access to the air
cleaner cover inner rear clip
1. Remove the bolts which secure the trunking to the intake elbow.
2. Release the trunking from the elbow and carefully lift the assembly to gain access to the inner rear
clip.
3. Disc
onnect the air cleaner cover.
R
e
lease the five clips which se
cure the air cleaner cover.
Lift the cover.
4. Re
move the air cleaner cover an
d trunking as an assembly.
1. Release the breather pipe from the camshaft cover.
2. Disconnect the electrical connector from the air flow meter.
Re
move the air cleaner cover and trunking as an
assembly.
5. Lift out the air cleaner element.
6. Disconnect and remove the air cleaner cover from the air flow
meter.
1. Remove the three bolts which secure the air flow
meter to the air cleaner co ver. Remove the blanking
plug.
Carefull y separate the ai
r clea
ner cover from the air flow
meter.
Page 1118 of 2490
2. Fi
t the two bolts which secure the intake tube to the
throttle body.
4. Reconnect the air flow meter multi-plug.
5. Fit a new strap to secures the vacuum pipe to the induction
elbow.
6. Connect the breather pipe to
the A-bank camshaft cover.
1. Fit a new O-ring seal to the breather pipe.
2. Reconnect the breather pipe to the stub pipe.
Page 1175 of 2490
E
lectronic Engine Controls -
Torque spe
cification
Com
ponent
Nm
Engine
coolant temperature sensor
15
- 19
Camshaft position
sensor
9 -
11
Cranksh
aft position sensor
8 -
12
Knock
sensor
31
- 41
O
xygen sensor to downpipe
40
- 50
Inta
ke air temperature sensor (SC only)
30
- 40
Page 1177 of 2490

Th
e engine management system provides optimum control of
the engine under all operating conditions using several
strategically placed sensors and any necessary actuators. Electronic engine control consists of:
engine
control module
throttle posi
tion sensor
engi
ne coolant temperature sensor
cam
shaft position sensor
c
rankshaft position sensor
mass air
flow sensor
intake air temper
ature sensor
kn
ock sensor
heat
ed oxygen sensor
Electronic Engine Control
Engine
Control Module (ECM)
The ECM incorporates a comprehensive monitoring and diagnostic capability including software variations to ensure system
compliance with the latest diagnostic and emissions legislation in different markets. The engine control module controls the
coil on plug ignition system, electronic fuel system, cr uise control and the electronic throttle control system.
The ECM responds to input signals received from sensors relating to engine operatin g conditions and provides output signals
to the appropriate actuators. These outp ut signals are based on the evaluated input signals which are compared with
calibrated data tables or maps held within th e ECM before the output signal is generated.
The ECM needs the following inputs to calibrate the engine properly:
cam
shaft position
It
em
Par
t Number
De
scription
1—Knock
sensor
2—Engine
coolant temperature sensor
3—Cranksh
aft position sensor
4—D
ownstream oxygen sensor
5—Upstream oxygen sensor
6—Camshaft position
sensor
P
arts List
engi
ne rpm
engi
ne coolant temperature
amount
of engine detonation
Page 1178 of 2490
Throttle Position (TP) Sensor
Location
P
arts List
sen
d
s the ECM a signal indica
ting throttle plate angle
is
the main input to the ECM from the driver
i
s
a dual Hall effect devi
ce mounted on the motor en d of the throttle body
Two additional sensors are attached to the throttle body to provide additional feedback to the ECM: a mechanical guard
position sensor and an accelerator pedal position sensor.
Cam s
haft Position (CMP) Sensor
sen
d
s the ECM a signal indicating camshaft po
sition for fuel synchronization purposes
is
a variable reluctance device mounted on bank 2 cylinder side face
generates a signal when the ri
ng
fitted to the bank 2 inlet
camshaft passes the sensor
Cranksha
ft Position (CKP) Sensor
i
s
a variable reluctance device
mounted on the engine oil pan
Ite
m
Par
t
Number
De
scr
iption
1—Acce
le
rator pedal and mechanic
al guard position sensors
2—Throttle
(blade)
position sensor
Page 1186 of 2490
Ite
m
Par
t
Number
De
scr
iption
1—Camshaft position
sensor
2—Engine
control module (E
CM)
Cams
haft
Position sensor
Page 1199 of 2490

cyl 8
P0222Thro
ttle position (TP) sensor
circuit 2 low voltage
TP se
nsor to ECM sensing circuit 2
(TP sensor pin 2) open circuit or
high resistance
TP sensor
failure
F
or TP sensor circ
uit tests,GO to
Pinpoint Test D.
, andG
O to Pinpoint
Test K.
.
P0223Thro
ttle position (TP) sensor
circuit 2 high voltage
TP se
nsor to ECM sensing circuit 2
(TP sensor pin 2) short circuit to
battery voltage
TP sensor
failure
F
or TP sensor circ
uit tests,GO to
Pinpoint Test D.
, andG
O to Pinpoint
Test K.
.
P0300Ran
dom misfire detected
ECM to
ignition module primary
circuit faults (cylinder misfire
detected DTCs also logged)
Igni
tion module to ignition coil
primary circuit fault(s) (cylinder
misfire DTC also logged)
Ignition modu
le ground circuit;
open circuit, hi gh resistance
Ignition coil
failure(s)
Ignition modul
e failure(s)
Check f
or water ingress into spark
plug wells
HT sho
rt to ground (tracking)
check rubber boots for
cracks/damage
Spark plug
failure/fouled/incorrect
gap
Cy
linder compression low
F
uel injector circuit fault(s)
(injector DTCs also logged)
F
uel delivery pressure (low/high)
F
uel injectors restricted/leaking
Fuel contamination
P
AS pulley bolts loose (see Service
Action S462)
W
orn camshaft/broken valve
springs
F
or ignition circuit tests,
REFER to Section 303
-07
Engine
Ignition.
F
or engine information,
REFER to Section 303
-00
Engine
Sy
stem
- General
Information
.
F
or fuel system information,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
Check service
actions.
P0301Mis
fire detected, cyl 1
R
efer to possible sources for P0300
R
efer to actions for P0300.
P0302Mis
fire detected, cyl 3
P0303Mis
fire detected, cyl 5
P0304Mis
fire detected, cyl 7
P0305Mis
fire detected, cyl 2
P0306Mis
fire detected, cyl 4
P0307Mis
fire detected, cyl 6
P0308Mis
fire detected, cyl 8
P0327Right
-hand knock sensor (KS)
sense circuit out of range (low
voltage)
Poor sensor cont
act with cylinder
block
KS to
ECM sense circuit short
circuit to ground
KS fai
lure
F
or right-hand knock sensor circuit
tests,GO to Pinpoint Test L.
.
P0328Right
-hand knock sensor (KS)
sense circuit out of range (high
voltage)
Poor sensor cont
act with cylinder
block
KS to EC
M sense circuit high
resistance or open circuit
KS to
ECM sense circuit short
circuit to high voltage
KS fai
lure
F
or right-hand knock sensor circuit
tests,GO to Pinpoint Test L.
.
P0332Left-hand knock sens
or (KS) sense
circuit out of range (low voltage)
Poor sensor cont
act with cylinder
block
KS to
ECM sense circuit short
circuit to ground
KS fai
lure
F
or left-hand knoc
k sensor circuit
tests,GO to Pinpoint Test M.
.
P0333Left-hand knock sens
or (KS) sense
circuit out of range (high voltage)
Poor sensor cont
act with cylinder
block
KS to EC
M sense circuit high
resistance or open circuit
KS to
ECM sense circuit short
circuit to high voltage
F
or left-hand knoc
k sensor circuit
tests,GO to Pinpoint Test M.
.
Page 1200 of 2490

KS fail
ure
P0335Cranksh
a
ft positi
on (CKP) sensor
circuit malfunction
CK P
sensor disconnected
CKP sensor air gap
i
n
correct/foreign matter on face
CKP sensor sen
s
ing circuit open
circuit, short circuit to ground,
short circuit to high voltage
CKP s e
nsor failure
F
or CKP sensor circ ui
t tests,GO to
Pinpoint Test N.
.
P0340Camshaft position
(CMP) sensor
circuit malfunction
CM P
sensor disconnected
CMP sensor air gap
i
n
correct/foreign matter on face
CMP sensor sen
s
ing circuit open
circuit, short circuit to ground,
short circuit to high voltage
CMP s e
nsor failure
F
or CMP sensor circ ui
t tests,GO to
Pinpoint Test O.
.
P0351Igniti
on coil primary/secondary
circuit malfunction, cyl 1
ECM to ignit
ion module primary
circuit open circuit, short circuit to
ground, high resistance
Igniti
on module to ignition coil
primary circuit open circuit, short
circuit to ground, high resistance
Ignition modu le
ground circuit
open circuit, hi gh resistance
Ignition coil fail
ure
Ignition modul
e
failure
F
o
r ignition circuit tests,
REFER to Section 303
-07 En
gine
Ignition. P0352Ignit
i
on coil primary/secondary
circuit malfunction, cyl 3
P0353Ignit i
on coil primary/secondary
circuit malfunction, cyl 5
P0354Ignit i
on coil primary/secondary
circuit malfunction, cyl 7
P0355Ignit i
on coil primary/secondary
circuit malfunction, cyl 2
P0356Ignit i
on coil primary/secondary
circuit malfunction, cyl 4
P0357Ignit i
on coil primary/secondary
circuit malfunction, cyl 6
P0358Ignit i
on coil primary/secondary
circuit malfunction, cyl 8
P0400Exhaus t gas
recirculation (EGR)
flow malfunction
EGR valve c
onnector pins high
resistance
EGR pipe/exhaust manifol
d leak
EGR pipe blocke
d
EGR valve st
uck open/closed,
blocked
EGR valve fai
lure
For EGR
pinpoint t
ests,
REFER to Section 303
-08 En
gine
Emission Control.
P0405Exhaus
t gas
recirculation (EGR)
drive circuits open circuit
EGR valve power supply circuit
o p
en circuit
EGR valve t
o
ECM drive circuit pair
- EGR pins 1/3, 4/6 open circuit,
high resistance
EGR val v
e failure (stepper motor
open circuit)
For EGR pinpoint t
ests,
REFER to Section 303
-08 En
gine
Emissi
on Control.
P0406Exhaus t gas
recirculation (EGR)
drive circuits short circuit
EGR valve t o
ECM drive circuit pair
- EGR pins 1/3, 4/6 short circuit to
ground or high voltage
EGR val v
e failure (stepper motor
short circuit)
For EGR pinpoint t
ests,
REFER to Section 303
-08 En
gine
Emissi
on Control.
P0420Right-
hand catalytic converter
efficiency below threshold
HO2S di
sconnected.
HO2
S
to ECM wiring fault.
HO2
S
heater to ECM wiring fault.
HO2
S
heater failure.
HO2
S
failure.
Cat
a
lyst monitor sensor failure.
Catal
y
tic converter failure.
R
e
fer to pinpoint tests for components
listed. Visually inspect catalytic
converters.
P0442Evaporati v
e emissions system
(EVAP) leak detected
Fue l
filler cap missing
Fu
el filler cap seal faulty
EVAP system
leak (can
ister
damage, pipework damage)
EVAP v a
lve to ECM drive circuit
open circuit, short circuit, high
resistance
EVAP valve to engine pu rge pipe
damaged/blocked/leaking
EVAP ope r
ating vacuum hose
F
or evaporati
ve emissions pinpoint
tests,
REFER to Section 303
-1 3
Evaporative
Emissi
ons
.