Yes
R
EPAIR the short circuit. For addi
tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to A3
.
A3: CHECK THE MAF SENSO
R SENS
E CIRCUIT FOR SHORT TO GROUND
• NO
TE: The short to GROUND may be intermittent. Move the
wiring to attempt to reproduce the conditions under which
the DTC was logged, and visually inspect the harness for any signs of chafing, see "visual inspection chart".
Turn the ignition swit
ch to the OFF
position.
1
Measure t
he resistance between PI35, pin 02 (GY) and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to A4
.
A4: CHEC K THE MA
F SENSOR SUPPLY CIRCUIT VOLTAGE
Re
conn
ect the ECM electrical connector, EM12.
1
Turn the ignition swi
t
ch to the ON
position.
2
Me
asure the voltage between the MAF sensor electrical connector, PI35, pin 01 (WU) and GROUND.
3
Is the vol
t
age greater than 10 volts?
Yes GO to A5
.
No
REP
AIR the circuit between the MAF sensor electric
al connector, PI35, pin 01 (WU) and BATTERY. This
circuit includes the EMS control rela y, fuse 12 of the EMS fuse board, and splices in the harness. For
additional information, refer to the wiring diagrams. CLEAR the DT C. TEST the system for normal
operation.
A5: CHECK THE MAF SENSO
R SUPPLY CIRCUIT FOR HIGH RESISTANCE
Di
sc
onnect the battery negative terminal.
1
Di
sc
onnect the EMS fuse board electrical connector, EM20.
2
Meas
ure t
he resistance between EM20,
pin 10 (WU) and PI35, pin 01 (WU).
3
Is the res
istance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No INSTALL a new MAF sensor.
REFER to Mass Air Flow (MAF) Sensor
in this
section.
CLEAR the DTC. TEST the system for normal operation.
P INPOINT TES
T B : DTC P0111, P0112, P0113;
INTAKE AIR TEMPERATURE (IAT) SENSOR
RANGE/PERFORMANCE, HIGH/LOW VOLTAGE
•
NOTE: Before commencing this
test, check the air filter for blockage and the engine air intake and breather systems for
leaks.
TE S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
B1: CHECK
THE IAT SENSOR
SENS
E CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
1
D
i
sconnect the ECM electrical connector, EM12.
2
Di
sc
onnect the MAF sensor electrical connector, PI35.
3
Me
asure
the resistance between EM12, pin 12 (UP) and PI35, pin 03 (UP).
4
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to B2
.
B2: CHECK
THE IAT SENSOR SENSE CIRCUIT FOR SHORT TO HIGH VOLTAGE
R
e
connect the battery negative terminal.
1
Turn the ignition swi
t
ch to the ON
position.
2
Measure the voltage between PI 35,
pin 03 (UP) and GROUND.
3
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to B3
.
B3: CHECK
THE IAT SENSOR SENS
E CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
tch to the OFF
position.
1
Meas
ure the resistance between PI35, pin 03 (UP) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes
REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new MAF sensor.
REFER to Mass Air Flow (MAF) Sensor
in this section.
CLEAR the DTC. TEST the system for normal operation.
PI
NPOINT TEST C : DTC P0116, P0117, P0118
; ENGINE COOLANT TEMPERATURE (ECT) SENSOR
RANGE/PERFORMANCE, HIGH/LOW VOLTAGE
•
NOTE: Before commencing this
test, check the coolant level and condition, check the operation of the thermostat, rectify
as necessary.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
C1: CHECK THE ECT SEN
SOR SENS
E CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
D
isconnect the ECM electrical connector, EM11.
2
D
isconnect the ECT sensor electrical connector, PI04.
3
Meas
ure the resistance between EM11, pin 09 (UY) and PI04, pin 02 (UY).
4
Is th
e resistance greater than 5 ohms?
Yes
REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to C2
.
C2: CHECK THE ECT SEN
SOR SENSE CI
RCUIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi
tch to the ON
position.
2
Meas
ure the voltage between PI04, pin 02 (UY) and GROUND.
3
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to C3
.
C3: CHECK THE ECT SEN
SOR SENSE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
tch to the OFF
position.
1
Meas
ure the resistance between PI04, pin 02 (UY) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new ECT sensor. REFER to Section 303
-0
3A Engine Cooling
/
30
3
-0
3B Supercharger
Coo
ling
. CLEA
R the DTC. TEST the sy
stem for normal operation.
P
INPOINT TEST D : DTC P0121, P0122,
P0123; THROTTLE POSITION (TP) SENSOR
RANGE/PERFORMANCE, HIGH/LOW VOLTAGE
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
D1: CHECK
THE TP SENSOR SENS
E CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
ZINC COATED PANELS
Description
Approximately 70% of the 'body in white' (BIW) mass is made up of zinc coated panels.
• NOTE: To maintain the protective qualities of the zinc trea tment, repairs to any damaged coated area must be made as
soon as possible after the damage has occurred.
All exterior skin panels, with the exceptio n of the roof, are double side zinc plated and this coating (nominally 7,5 microns)
provides two way corrosion protection. Should the outer layer of paint become chipped with the zinc coating remain intact,
the zinc will oxidize on contact with air and being impermeable, this coat of oxidation will prevent corrosion damage of the
base metal. If the outer layer of paint and the zinc coating become damaged, the zinc rather than the base metal will react
with the air and 'sacrifice' itself to corrosion as a 'sacrificial anode'.
Welding Preparation
Contamination of the weld with resultant reduction in joint st rength increase and increased electrode tip dressing frequency
will occur zinc coating is not removed. In exceptional cases where the zinc coating must remain intact, the tip pressure and
welding current should be increased by 10 to 20%.
Where 'resistance spot welding' is employed, the zinc coatin g should be lightly abraded away on the mating surfaces and
those in contact with the electrode tips. Do not remove more zinc coating than is absolutely necessary.
Before welding, a weld-through primer or inter-weld sealer should be applied, as detailed in the Body Sealing and
Preservation manual.
Where MIG welding is used as an alternativ e to resistance spot welding for plug and butt welds or due to limited access, the
problems caused by the presence of zinc coating are much the same, with the added complication of increased weld spatter
and nozzle contamination.
Body Fillers
Conventional polyester fillers do not adhere satisfactorily to zinc plated panels, it is ther efore important that only those
products specifically designed for this application are used and the manufacturer's recommendations are followed.
Refinishing
Use only those products approved by Jaguar Cars Ltd and exercise special care on zinc coated panels.
As replacement panels ar e supplied ready primed, the only bare metal that needs to be exposed are those areas prepared
for welding etc, as decribed in 'Welding Preparation. Where any part of a panel is dressed back to the bare surface, it should
be treated with a zinc rich primer compatible with the paint application system.
GENERAL PREPARATION OF PANELS
Removal of Panels and Welds
• NOTE: Where other components must be removed for access, refer to the relevant manual section for guidance. This is
particularly important where steerin g, braking, suspension, electrical and safety systems are affected.
Expose all resistance spot welds, using a ro tary wire brush fitted to an air drill or a hand held wire brush on those that are
not clearly visible (1).
WARNING: DO NOT BURN UNDERSEAL OFF. USE A 'HOT KNIFE' OR SUITABLE SOLVENT.
Cut out spot welds using a Zipcutter or Roto-Bor (2). At this point it may be necessary to cut out the bulk of the panel using