Page 827 of 2490

Installation
removing the bolt which secures the sprocket. 1. Place a flat piece of stee l strip along the timing cover
horizontal jointing face, adjacent to the exhaust
camshaft sprocket.
2. Secure the steel strip in place with adhesive tape.
11. A ball-ended hexagon drive bit is required to remove the
sprocket securing bolt. A suitable tool is available from Snap On as (FABLM10E) Long Series 10mm AF.
12. Remove the bolt which secures the sprocket to the exhaust
camshaft.
Move the sprocket forward from the camshaft boss.
13. Remove the secondary chain tensioner.
1. Remove the two bolts which secure the tensioner.
Lift the tensioner, sprocket (release it fully from the
camshaft) and ch ain assembly.
2. Remove the tensioner rearward from between the chain.
14. Remove the sprocket if required, or leave it in the chain
resting on the cylinder head.
15. Clean and inspect all relevant components.
1. Install the sprocket to the secondary chain.
1. With the sprocket installe d to the chain, temporarily
position (do not install the securing bolt) the sprocket
onto the camshaft.
2. Adjust the position of the sprocket within the chain to
Page 832 of 2490
15. Release the air conditioning compressor.
Remove the lower securing bolts.
Loosen, but do not remove, th e upper securing bolts.
Release the compressor from the lower dowel.
16. Remove the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
17. Remove the oil pick-up pipe.
1. Remove the bolts which secure the pipe.
2. Remove the pipe.
3. Remove and discard the seal.
18. Remove the bolts, ten outer an d six inner, which secure the
oil pan body.
Remove the oil pan body.
Page 837 of 2490
Tighten the oil filter to 15-18 Nm.
12. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
13. Install the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
14. Install the air conditioning compressor.
Locate the compressor onto the lower dowel.
Tighten the upper securing bolts.
Install and tighten the lower securing bolts to 18-24 Nm.
Tighten the upper securing bolts to 18-24 Nm.
15. Position the transmission cooler pipes and the clamping
bracket. Install the bolt to secu re the clamp and tighten to 7-9
Nm.
Page 841 of 2490
15. Release the air conditioning compressor.
Remove the lower securing bolts.
Loosen, but do not remove, th e upper securing bolts.
Release the compressor from the lower dowel.
16. Remove the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
17. Remove the oil pick-up pipe.
1. Remove the bolts which secure the pipe.
2. Remove the pipe.
3. Remove and discard the seal.
18. Remove the bolts, ten outer an d six inner, which secure the
oil pan body.
Remove the oil pan body.
Page 846 of 2490
Tighten the oil filter to 15-18 Nm.
12. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
Connect the harness clips to the oil pan body.
13. Install the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body and transmission
casing.
14. Install the air conditioning compressor.
Locate the compressor onto the lower dowel.
Tighten the upper securing bolts.
Install and tighten the lower securing bolts to 18-24 Nm.
Tighten the upper securing bolts to 18-24 Nm.
15. Position the transmission cooler pipes and the clamping
bracket. Install the bolt to secu re the clamp and tighten to 7-9
Nm.
Page 850 of 2490
Using the special tool, remove the oil filter.
19. Remove the oil pressure switch.
For additional information, refer to Oil Pressure Switch
- in this
section.
20. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
2. Remove the access grommet from the housing.
Remove the sensor and allow it to hang free under the
engine.
Release the harness clips from the oil pan body.
21. Remove the bolt which secures the transmission cooler pipes
and remove the clamping bracket.
22. Release the air conditioning compressor.
Remove the lower securing bolts.
Loosen, but do not remove, th e upper securing bolts.
Release the compressor from the lower dowel.
23. Remove the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
Page 856 of 2490
11. Install the oil pressure switch.
For additional information, refer to Oil Pressure Switch - in this
section.
12. NOTE: Apply a suitable amount of clean engine oil to lubricate the oil filter O-ring seal.
Using the special tool, install the oil filter.
Tighten the oil filter to 15-18 Nm.
13. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
14. Install the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
15. Install the air conditioning compressor.
Locate the compressor onto the lower dowel.
Tighten the upper securing bolts.
Page 880 of 2490

1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
Remove the sensor and allow it to hang free under the
engine.
2. Remove the access grommet (for torque converter bolts) from the housing.
8. Fit the damper securing bolt (old one) to the crankshaft, hand-
tight only.
9. Rotate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
10. Fit the crankshaft setting peg 303 - 531 to the crankshaft
position sensor location.
1. Fit the crankshaft setting peg 303 - 531.
Position the crankshaft so that the setting peg engages
fully into the timing slot.
2. Fit and tighten the bolt to secure the setting peg.
11. Remove the damper securing bolt from the crankshaft.
12. Lower the vehicle on the ramp.
13. Fit the camshaft locking tool 303 - 530 to the B-Bank
camshafts, aligning the shafts slightly as necessary.
14. Loosen the bolt which secures the sprocket to the exhaust
camshaft.