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7A±27 AUTOMATIC TRANSMISSION (4L30±E)
Changing Transmission Fluid
There is no need to change the transmission fluid unless
the transmission is used under one or more of the
following heavy duty conditions.
A. Repeated short trips
B. Driving on rough roads
C. Driving on dusty roads
D. Towing a trailer
If the vehicle is used under these conditions, change the
fluid every 20,000 miles (32,000 km.)
More over, the remaining life percentage of ATF can be
estimated by using Tech 2 as an auxiliary tool to judge the
right time for ATF replacement.
The remaining life percentage is calculated from ATF'S
heat history. When it is close to 0%, ATF replacement is
recommended.
1. Place a large drain pan under the oil pan.
2. Remove the transmission oil drain screw (2) and drain
fluid.
3. Tighten drain screw (2).
Torque: 38 Nwm (3.9 kg´m/28 lb ft)
4. Remove the transmission overfill screw (1) and fill
transmission through overfill screw opening, using
DEXRON)±III ATF.
NOTE: Add transmission fluid until it flows out over the
overfill screw opening.
5. Let engine idle until a fluid temperature between 32C
(90F) and 57C (135F) is reached.6. Add transmission fluid until it flows out over the overfill
screw opening, then close the overfill screw (1).
Torque: 38 Nwm (3.9 kg´m/28 lb ft)
NOTE: To prevent fluid leaks, the overfill screw and oil
drain screws gasket must be replaced each time these
screws are removed.
NOTE: C h e c k t r a n s mission fluid temperature with
service scan tool.
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Selector Lever
Inspection
1. Make sure that when the shifter control lever is shifted
from ªPº to ªLº, a ªclickingº can be felt at each shift
position. Make sure that the gear corresponds to that
of the position plate indicator.
2. Check to see if the shifter lever can be shifted as
shown in illustration.
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MANUAL TRANSMISSION7B±63
3. Stand the transmission by the wood blocks.
4. Using a plastic hammer, tap the transmission
case and attach it to the intermediate plate.
NOTE: Be careful not to add over force to bearing.
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5. Using a snap ring expander, install the front
bearing shaft snap ring (1) and counter gear shaft
bearing snap ring (2).
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6. Turn over the transmission.
35. Install the front cover.
1. Clean up the fitting surface.
2. Apply recommended liquid gasket (THREE
BOND 1281 or equivalent), as shown.NOTE:
Don't dry the liquid gasket.
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3. Clean up and dry the bolts.
4. Apply thread sealant (THREE BOND 1344 or
equivalent) to the 8 bolts.
5. Using 8 bolts, install the front cover to the
transmission case.
Torque: 17 N´m (1.7 kg´m/12 lb ft)
NOTE:
Tighten the all bolts evenly.
Be careful not to damage the oil seal.
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7B±64MANUAL TRANSMISSION
6. Check that the top gear shaft and mainshaft
rotate.
36. Install the transfer adapter.
1. Clean up the fitting surface.
2. Apply recommended liquid gasket (THREE
BOND 1281 or equivalent), as shown.
NOTE:
Don't dry the liquid gasket.
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3. Using a plastic hammer, tap the transfer adapter
and attach it to the intermediate plate.
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4. Using 10 bolts, install the transfer adapter.
Torque: 37 N´m (3.8 kg´m/27 lb ft)
NOTE:
Tighten the all bolts evenly.
Don't damage the lip of the oil seal.
Install the wire clamp (9) to the transfer adapter.
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37. Install the gear control box.
1. Align the projection of the shift lever housing to
the shaft rod groove, and install the gear control
rod.
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