1998 ISUZU TROOPER cooling

6G – 2 ENGINE LUBRICATION
GENERAL DESCRIPTION
LUBRICATION CHART
1
33
32
31
30
1
2
3
4
56
8
97
10
11
12
13
14 23 29
25
28
27262415
16
17 18
19 20 21 22
Legend
(1) Camshaft
(2) Balance Shaft
(3) Crankshaft
(4) Oil Cooler and Oil Filter Assembly
(5) Oil Filter Relief Valve 98Kpa (1 kg/cm
2/14.2 Psi)
(6) Oil Cooler Relief Valve 245 Kpa (2.5 kg/cm2/
36 Psi)
(7) First Oil Pump
(8) Main Oil Relief Valve 588 Kpa (6 kg/cm
2/ 85 Psi)
(9) To Oil Pan
(10) To Oil Pan
(11) Injector
(12) Oil Rail(13) Sub Oil Filter Relief Valve 98Kpa (1 kg/cm
2/
14.2 Psi)
(14) Sub Oil Filter
(15) Relief Valve 588 Kpa (6 kg/cm
2/ 85 Psi)
(16) Second Oil Pump
(17) Oil Pan
(18) To Oil Pan
(19) Balance Shaft
(20) Cooling Jet Relief Valve 245 Kpa (2.5 kg/cm
2/
36 Psi)
(21) Cooling Jet
(22) To Oil Pan
(23) Two Way Check Valve
(24) Nipple Filter
040RW018

6G – 6 ENGINE LUBRICATION
OIL COOLER ASSEMBLY
REMOVAL
1. Disconnect battery ground cable.
2. Drain engine coolant.
3. Remove front exhaust pipe.
4. Remove heat protector.
5. Remove exhaust valve assembly.
6. Oil cooler assembly.
1) Remove water hose from water inlet and outlet
side.
2) Cloth should be put under the oil cooler to
prevent oil from flowing out.
3) Loosen fixing bolt then remove oil cooler
assembly.
Legend
(1) Oil cooler assembly
(2) Oil filter assembly
INSPECTION AND REPAIR
1. Inspect for corrosion, wear, and breaks on the oil
cooler core.
2. If a problem is found on the oil cooler core, the oil
cooler assembly must be replaced.
INSTALLATION
1. Oil cooler assembly
1) Tighten oil cooler fixing bolt to the specified
torque and install water hoses.
Torque: 29 N·m (3.0 kg·m / 21.7 lb ft)
2. Install exhaust valve assembly to turbocharger
assembly and tighten to the specified torque.
Torque: 27 N·m (2.7 kg·m / 19.5 lb ft)3. Install front exhaust pipe to the exhaust valve.
Torque:
67 N·m (6.8 kg·.m / 49.2 lb ft)
(At exhaust valve side)
43 N·m (4.4 kg·m / 32 lb ft)
(At center exhaust pipe side)
4. Install heater protector.
5. Fill engine coolant.
6. Connect battery ground cable.
7. Start engine and carefully check for leakage of oil
and coolant.
OIL COOLER SPECIFICATIONS
Cooling methodWater cooled
Multi plate type
Heat exchange Area 0.323 m
2
Heat exchange capacity >11,300 kcl/h
Relief Valve opening
245 Kpa (2.5 kg/cm2/36 psi)pressure
OIL FILTER
REMOVAL
1. Put container under the oil filter to prevent oil from
the oil filter from flowing out.
2. Use filter wrench to remove oil filter.
Filter wrench: 5-8840-0203-0
INSTALLATION
1. Apply engine oil thinly to oil filter O-ring.
2. Tighten oil filter by hand until O-ring comes in
contact with the sealing surface.
3. Use filter wrench to tighten oil filter one turn and 1/8
turn.
4. Start engine and carefully check for oil leakage from
oil filter.
SUB OIL FILTER
The sub oil filter requires no servicing until the
replacement interval is reached.
The element is designed to provide special filtering
efficiency until it becomes due for replacement.
It is recommended to check and replace the sub oil filter
when the engine is being overhauled or if it is broken
inside the engine.
For Europe1
2
050R200001

7A1±36
TRANSMISSION CONTROL SYSTEM (4L30±E)
DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input
D07RW029
Circuit Description
The TFT sensor is a thermister that controls the signal
voltage to the PCM. The PCM supplies a 5±volt reference
signal to the sensor on circuit RED/BLK±GRN/RED.
When the transmission fluid is cold, the sensor resistance
is high. The PCM detects high signal voltage. As the
transmission fluid temperature increases to the normal
operating temperature of 100
C (212
F), the sensor
resistance becomes less and the voltage decreases to
1.5 to 2 volts. With transmission fluid over temperature
and DTC P0218 also set, check the transmission cooling
system.
This DTC detects a continuous short to ground in the TFT
signal circuit or the TFT sensor. This is a type ªDº DTC.
Conditions For Setting The DTC

Battery voltage is between 10 and 16 volts.

Ignition is ªonº.

TFT sensor indicating a voltage less than 0.4 volts.

All conditions met for 20 seconds.
Action Taken When The DTC Sets

Transmission default temperature will be:
80
C (176
F) if engine temperature code is set.
100
C (212
F) if engine temperature is warm.
80
C (176
F) if engine run time is greater than 5
minutes.
21
C (69.8
F) if engine run time is less than 5
minutes.

The PCM will not illuminate the CHECK TRANS
Lamp.
Conditions For Clearing The DTC

The DTC can be cleared from the PCM history by
using a scan tool.
The DTC will be cleared from history when the vehicle
has achieved 40 warmup cycles without a failure
reported.

The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled ªoffº
long enough to power down the PCM.
Diagnostic Aids

Check harness routing for a potential short to ground
in circuit RED/BLK±GRN/RED. Scan tool TFT
display should rise steadily to about 100
C (212
F),
then stabilize.

Inspect the wiring for poor electrical connection at the
PCM and at the transmission 16±way connector.
Look for possible bent, backed out, deformed or
damaged terminals. Check for weak terminal tension
as well. Also check for a chafed wire that could short
to bare metal or other wiring. Inspect for a broken wire
inside the insulation.

When diagnosing for a possible intermittent short or
open condition, move the wiring harness while
observing test equipment for a change.

The temperature to resistance value scale may be
used to test the TFT sensor at the various
temperature levels to evaluate the possibility of a
ªskewedº (mis±scaled) sensor.
A ªskewedº sensor could result in delayed garage
shifts or TCC complaints.

Verify customer driving habits, trailer towing, etc.
Test Description
The numbers below refer to the step numbers on the
diagnostic chart:
3. This test checks for a short to ground or a ªskewedº
sensor.
4. This test checks for an internal fault within the
transmission by creating an open.

7A1±52
TRANSMISSION CONTROL SYSTEM (4L30±E)
Conditions For Clearing The DTC/CHECK
TRANS Lamp

The PCM will turn ªoffº the CHECK TRANS Lamp
after three consecutive ignition cycles without a
failure reported.

The DTC can be cleared from PCM memory by using
a scan tool.

The DTC can also be cleared from memory when the
vehicle has made 40 warmup cycles without a failure
reported.

The PCM will cancel the DTC Actions Taken items
when the fault conditions no longer exist and the
ignition is cycles ªoffº long enough to power down the
PCM.
Diagnostic Aids

Check for intermittent output speed sensor circuit
problems.

Check for possible incorrect calibration. (PCM part
No., tire specification, and rear axle ratio)
Test Description
The numbers below refer to the step numbers on the
diagnostic chart:
3. This step checks for possible low fluid level causing
slipping resulting in an undefined gear ratio.
4. This step checks for correct gear ratios for
commanded gears.
5. This step checks for low line pressure.
DTC P0730 Transmission Incorrect Gear Ratio
StepActionYe sNo
1Visually inspect the transmission cooling system for fluid leaks.

Refer to Chart 16: Possible Causes of Transmission Fluid
Leaks of Mechanical/Hydraulic Diagnosis Symptoms Index in
Automatic Transmission (4L30±E) section
Was condition found and corrected?
Go to Step 6Go to Step 2
2Refer to Checking Transmission Fluid Level and Condition in
Automatic Transmission (4L30±E) section.
Has transmission fluid checking procedure been performed?
Go to Step 3
Go to Checking
Transmission
Fluid Level and
Condition in
Automatic
Transmission
(4L30±E) section
31. Install the scan tool.
2. Turn the ignition switch to the ªonº position.
3. Engine not running.
NOTE: Before clearing DTC(s) use the scan tool to record the
ªFailure Recordsº for reference, as data will be lost when the ªClear
Infoº function is used.
4. Record the Failure Record data.
5. Use the scan tool snapshot mode to record transmission gear
ratios.
6. Drive vehicle in transmission gear ranges 1, 2, 3, and D with
the engine speed is greater than 3,500 rpm for 5.5 seconds.
7. Record each transmission gear.
1st:2.73 ± 2.99
2nd:1.54 ± 1.71
3rd:0.93 ± 1.05
4th:0.66 ± 0.78
Does commanded gear ratio match ranges as shown?
Refer to
Diagnostic Aids
Go to Step 4
4Perform line pressure check.

Refer to Line Pressure Test in Automatic Transmission
(4L30±E) section.
Was condition found and corrected?
Go to Step 6Go to Step 5

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THIS MALUAL INCLUDES THE FOLLOWING SECTIONS:
6VD1/6VE1
SECTION No. CONTRNTS
6A ENGINE MECHANICAL
6B ENGINE COOLING
6C ENGINE FUEL
6D1 ENGINE ELECTRICAL
6D2 IGNITION SYSTEM
6D3 STARTING AND CHARGING SYSTEM
6E ENGINE DRIVEABILITY AND EMISSIONS
6F ENGINE EXHAUST
6G ENGINE LUBRICATION
6H ENGINE SPEED CONTROL SYSTEM
6J INDUCTION

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4JG2
4JX1 SECTION No. CONTRNTS
00 SERVICE INFORMATION
6A ENGINE MECHANICAL
6A2 4JG2-NA / 4JG2-TURBO ENGINE
6B ENGINE COOLING
6C FUEL SYSTEM
6D ENGINE ELECTRICAL
6E -
6F EXHAUST
6G -
SECTION No. CONTRNTS
6A ENGINE MECHANICAL
6B ENGINE COOLING
6C ENGINE FUEL
6D ENGINE ELECTRICAL
6E ENGINE DRIVEABILITY AND EMISSIONS
6F ENGINE EXHAUST
6G ENGINE LUBRICATION
6H ENGINE SPEED CONTROL
6J INDUCTION