Page 1529 of 1681
UNOER-DASHFUSE/RELAYBOXI
t
I
,
r-1 TNTEGRATEoI I coNTRoL UNIT| | PHOfO 62
J
xa
c440
A &??f,,""'"'u-ror
I PHora 51
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L----Js:::,--,-"'
FED/BLK
FEO/BLK
SLK
FEO/BLK
CIGABETTELIGHTER
c404
c67?
c684
HEATERCONTROLPANEL
C411 FEO/BLK
12
FED/BLK
I
BBril"l
I
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r
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u_c684
C677
c404
10FEO
RED
9BED
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1 14-1
Page 1578 of 1681
67. Below Center of Dash, Left of Heater Unit70. Below Right Side of Front Console
68. Behind Front Console Panel71. Below Bear Console
69. Behind Center ot Dash72. Below Glove Box
201-11
Page 1606 of 1681
Connector ldentification and Wire Harness Routing (cont'd)
Connector
oI
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Main Wire Harness (Right branch)
c401
c402
c403
c404
c405
c407
c408
c409
c410
c457
25-GRY
3-WHT
2.BRN
1O-GRY
2-BLU
22-ORN
32-GRY
31-BLU
16-GRY
25-GRY
Front passengels door
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Behind right kick panel
Behind right kick panel
Behind right kick panel
Behind right kick panel
Behind right kick panel
Fronl passenger's door wirenarness
A,/C diode
Heater sub-harness A
Heater sub-harness A
Service check connector
ABS sub-harness
Engine control module (ECM/PCM)
Engine control module (ECM/PCM)
Engine control module (ECM/PCM)
Engine control module (ECM/PCM)
. = All exceot '00 model w/ M/T
203-10
Page 1628 of 1681
Connector ldentification and Wire Harness Routing (cont'd)
Connector
or
Terminal
Number of
Cavities,/
Color
LocationConnects toNotes
Heater Sub-harness A
c403
c404
uo /.t
uo/c
tJo/o
2-BRN
1O-GRY
2-NAT
4-BRN
4-GRN
3-GRY
14.GBY
Under right side of dash
Under right side of dash
Under right side of dash
Behind glove box
Behind glove box
Behind glove box
Behind middle of dash
Main wire harness
Main wire harness
Blower motor
Blower resistor
Recirculation control motor
A,/C thermostat
Heater sub-harness B
Heater Sub-harness B
c677
c682
tJOat.t
c684
14-GRY
8-GRY
6.NAT
14.GRN
Behind middle of dash
Middle of floor
Behind middle of dash
Behind middle of dash
Heater sub-harness B
Mode control motor
Heater fan switch
Heater control panel
HEATER SUB.HARNESS A
c684
HEATER
203-32
SUB.HARNESS B
Page 1633 of 1681

)ot
Connector
(6 or more cavities)
Number of
Cavities-Color
25-GRY
1O-GRY
Wire
Harnesses
Front
passenger's
door/Main
Heater sub-
harness A,/
Main
Circuits
Power door locks, Power mirrors, Power windows,
Stereo sound svstem
fuC compressor controls, Air delivery, Dash lights,
Fans
transmission controls, Brake lights, Ceiling light,
Cruise control, Door open indicator, Gauges,
Horns, lgnition system, Interlock system,
Programmed fuel injection system (PGM-Fl)
Main/
Main
Anti-lock brake system (ABS), Automatic
16.GRYMain/RearPower mirrors, Power windows, Programmed tuel
injection system (PGM-Fl)
14-GRYMain/RearBack-up lights, Brake lights, Ceiling light,
lgnition key reminder, Lights-on reminder,
Power door locks, Programmed fuel iniection
system (PGM-Fl), Rear window defogger, Rear
wiDer/washer) -io
tl
c430
(An)
8-GRY
(e8-'ee)
or
1O-GRY
(00)
18-GRN
Dashboard/
Main
Under-dash
fuse/relay
box/Main
A/T gear position indicator, Automatic transmission
controls, lmmobilizer system ('00 model),
Programmed fuel injection system (PGM-Fl)
Anti-lock brake system (ABS), Automatic
transmission controls, Charging system, Daytime
running lights (DBL), Front parking lights, Hazard
warning lights, Headlights, lnterlock system,
Programmed fuel injection system (PGM-Fl), Rear
window defogger, Turn signal lights, Vehicle speed
c43920-GRNUnder-dash
fuse/relay
box/Main
sensor (VSS
L/C compressor controls, Air delivery, Blower
controls, Ceiling light, Cigarette lighter, Console
lights, Cruise control, Dash lights, Daytime running
lights (DRL), Fans, Gauges, Hazard warning lights,
Indicators, lntegrated control unit, Maintenance
reminder light, Power windows, Programmed fuel
injection system (PGM-Fl), Rear window defogger,
Turn signal lights
)
204-1
Page 1635 of 1681
Connector
(6 or more cavities)
Number of
Cavities-Color
Wire
Harnesses
Under-dash
fuse/relay
box/Rear
A/T gear position indicator, Charging system,
Cigarette lighter, Clock, Console lights, Cruise
control, Dash lights, Gauges, Hazard warning
lights, Indicators, Maintenance reminder light,
Power antenna, Bear window delogger, Stereo
sound system, Turn signal lights
ucco2O-WHTDashboard/
Dashboard
Cigarette lighter, Clock, Console lights, Dash lights,
Gauges, Indicators, Maintenance reminder light,
Rear window defoggerrtl
c67714-GRYHeater sub-
harness A,/
Heater sub-
harness B
fuC compressor controls, Air delivery, Blower
controls, Dash lights, Fans
)
)J
204-3
Page 1648 of 1681

Standards and Service Limits
missions - Section 11
* Including the pedal play 1 - 10 mm (0.04 - 0.39 in).
0Gooling - Sectlon
MEASUREMENTSTANDARD (NEW}
RadiatorCoolant capacity / (US qt, lmp qt) 81881 engine
I Including engine, heater, II cooling line and reservoir IReservoir capacity:0.6 f (0.63 US qt, 0.53 lmp qt) 818C1 engine
818C5 engine
M/T: 6.4 (6.8, 5.6) for overhaul4.4 14.6,3.9) for coolant change*
A,/T: 6.7 (7.1, 5.9) for overhaul4.7 $.0,4.1)for coolant change*
M/T: 6.7 (7.1,5.9) for overhaul4.7 (5.0, 4.1) for coolant change*
M/T: 6.5 (6.9, 5.7) for overhaul4.5 (4.8, 4.0) for coolant change*
Radiator capOpening pressure kPa (kgf/cm' , Psi)93 - 123 (0.95 - 1.25, 13.5 - 17.8)
ThermostatStart to open 'F ("C)
Fully open "F ("C)
Valve lift at fully open
169 - 176 (76 - 80)194 (90)
8.0 (0.31)min.
Cooling fanThermoswitch "ON" temperature "F ('C)
Thermoswitch "OFF" temperature "F ("C)196 - 203 (91 - 95)Subtract 5 - 14 (3 - 8) from actual "ON" temperature
*: Including the coolant in the reservoir and that remaining in the engine
Fuel and E
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Pressure regulatorPressure with regulator vacuum hose disconnected
kPa (kgf/cm' , psi) 81881 engine818C1 engine818C5 engine
270 - 320 (2.8 - 3.3, 40 - 47].
329 - 378 (3.35 - 3.85, 48 - 55)
320 - 370 (3.3 - 3.8, 47 -541
Fuel tankCapacity / (US gal, lmp gal)50 (13.2, 11.0)
Engineldle speed with headlight and cooling fan off rpm81881, 818C1 engines 750 t 50 (M/T: neutral)750 I 50 (A/T: N or E Position)818C5 engine 800 t 50 (M/T: neutral)
Fast idle rpmB1881, 818C1 engines 1,600 t 200 (M/T: neutral)1,600 t 200 (A/T: E or E Position)818C5 engine 1,500 t 200 (M/T: neutral)
ldle CO %0.1 max.
Clutch - Section 'lZ
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Clutch pedalPedal height to floor
StrokePedal playDisengagement height to floor
164 (6 7/16)130 - 140 (5.12 - 5.51)12 -21 (12 - 13/16)*83 (3.27) min.
FlywheelClutch surface runoul0.05 (0.002) max,0.15 (0.006)
Clutch discRivet head depthThickness
1.2 - 1.7 (0.05 - 0.07)8.3 - 9.0 (0.33 - 0.35)0.2 (0.01)
6.0 (0.24)
Pressu re plateWarpageDiaphragm spring finger alignmenl
0.03 (0.001) max.0.6 (0.021 max.
0.15 (0.006)
0.8 (0.03)
3-6
Page 1659 of 1681

:/
*1: RS*2: LS, GS, GS.R, TYPE R*3: RS+4: TYPE R*5: Except high mount brake light installed in rear spoirer.
ITEMMETRICENGLISHNOTES
WHEELALIGNMENTCamber Front TYPE RAll Except ryPE RRearCaster FrontTotal Toe FrontRear
-0"30'_0"10,_0"45'
1"10'omm I oinIn 2 mm I In 1/16 inBRAKE SYSTEMType Front
RearPad Surface Area FrontRearParking Brake Type
Power-assisted self-adjustingventilated discPower-assisted self-adlusting sol id disc50.0 cm2 x 2 | 7.75 sq in x 221.0 cm, x 2 | a.ZO sq in x 2Mechanical actuating, rear two wheel brakesTIRESize Front and rear
Spare Tire
P195/60R14 85H*1P195/55R15 84V*2T115t0D14*3T125/70D14*2T125n0D15*4
ELECTRICALBatteryStarterAlternatorFusesIn Under-dash Fuse/Relay BoxIn Under-hood Fuse/Relay Box
In Under-hood ABS Fuse/Relay BoxHeadlights
Front Side Marker LightsFront Turn Signal/Parking LightsRear Turn Signal LightsBrake/TaillightsHigh Mount Brake Light*5Rear Side Marker LightsBack-up LightsLicense Plate LightsCeiling LightsCargo Area Lights (3-door)Trunk Lights (4-door)SpotlightsGlove Box LightGauge LightsIndicator Lightslllumination and Pilot LightsHeater lllumination Lights
HighLow
12 V _ 36 AH/5 HR12V -1.2/'t.4kW
12V-90A/85A
7.5 A, 10 A, 15 A, 20 A, 30 A7.5 A. 10 A, 15 A, 20 A, 30 A, 40 A50A,100A10A,15A,20A,40A12V-60W(H83)12V -51 W (HB4)12V-3CP12V _3213 CP12V _32 CP12V-3213CP't2v -21 W12 V - 3 CP12V -32CP
12V_8W12V-5W12V-3.4W12V-3.4W12V_5W12V-3.4W12V-3.4W12 V - 0.84 W, 0.91 W, 1.12W, 1.4W, 3 W12 V - 0.84 W, 0.91 W, 1.4 W, LED12V-1.4W
SAE 168SAE 1157SAE 1156SAE 1157SAE 7440SAE 168SAE 1156
3-17