1998 HONDA INTEGRA brake fluid

Inspection and Adiustment
Brake System Rubber Parts and Brake Booster
@ Brake Boost€r
Check brake operation by applying the brakes.
lf the brakes do not work properly, check the brake
booster. Replace the brake booster as an assembly if it
does not work properly or if there are signs of leakage
@ Piston cup and Pre3sure cup Inspection
. Check brake operation by applying the brakes.
Visually check for damage or signs of fluid leakage,
Replace the master cylinder as an assembly if the
pedal does not work properly or if there is damage
or signs of fluid leakage.
. Check for a difference in brake pedal stroke betlveen
quick and slow brake applications, Replace the mas-
ter cylinder if there is a difference in pedal stroke.
O Brake Hoses
Visually check for damage or signs of fluid leakage.
Replace the brake hose with a new one if it is darnaged
or leaking.
@ Caliper PBton Seal and Pkton Boots
Check brake operation by applying the brakes.
Visually check for damage or signs of fluid leakage.
lf the pedal does not operate properly, the brakes drag.
or there is damage or signs of fluid leakage, disassem-
ble and inspect the brake caliper. Replace the boots
and seals with new ones whenever the brake caliper is
disassembled.
19-4

Bleeding
CAUTION:
. Oo not reuse the drsined fluid,
. Always use Genuine Honda DOT 3 Brake Fluid. Using
a non-Honda brake fluid can cause corrosion and
decrease the lile of the system,
a Make sure no dirt or other foreign matt€t is allowed
to contaminate the brske fluid.
. Do not spill brake fluid on tho car, it may damage the
pain; if brake fluid does contact the paint, wash it off
immediately with water.
NOTE: The reservoir on the master cylinder must be at
the MAX (upper) level mark at the start of bleeding pro-
cedure, and checked after bleeding each brake caliper.
Add fluid as required.
1. Make sure the brake fluid level in the reservoir is at
the MAX (upper) level line.
MAX (UPPER) I.IVELLINE
CYIINDER
Have someone slowly pump the brake pedal sever-al times, then apply steady pressure.
Loosen the brake bleed screw to allow air to escapefrom the system. Then tighten the bleed screw se-curely.
Repeat the procedure for each wheel in the sequenceshown below, until atr bubbles no longer appear inthe fluid.
Refill the master cylinder reservoir to the MAX(upperl level line,
BLEEDING SEOUENCE:
e, Front RightO Roa. Right
O Front Left Gt Raar L€ft
Bleed the front calipers first.NOTE:
19-7
FRONT:
REAR:
9 N.m {0.9 kgI'm,6.5 lbt.fr)
/
lc
,,
l,

Front Brake Caliper
Disassembly/Reassembly
. Never use an air hoss or dry brush to claan b.ake assemblies.. Use an OsHA-approvod vacuum cleane. to avoid breathing braks dust,. Contaminated brake discs or pads roduce stopping ability.. When rausing tha pads. always rein3tall the brake p8d3 in thoir original positions to prevont loss of braking etticlency.
GAUTION: Do not spill brake fluid on the vehicle; it may damags the paint; it brake fluid do6s contast the paint, wash hoff imm€diately with wator.
NOTE:
. Coat the piston, piston seal, and caliper bore with clean brake fluid.. Replace all rubber pans with new ones whenever disassembled,. Clean all pans in brake fluid and air dry; blow out all passages with compressed air,. Before reassembling, check that all parts are free of dust and other foreign particles.
. Replace parts with new ones whenever specified to do so.. Make sure no din or other foreign matter is 8llowed to contaminate the br8ke fluid.. Always use Genuine Honda DOT3 Brake Fluid. Using non-Honda brake fluid can caus6 corrosion and d€crease the liftof the system.
ffl; Use recommended rubber grease in the caliper seal set.
.61, Use recommended seal grease ,n the caliper seal set.
All except Type R Model:
INNER PAD SHIM A
BRAKE PADS
OUTER PAD SHIMCheck for wear.CALIPER BOLT Apply Molykote M7732 N.m {3.3 kgf.m, 2,1 lbtftl to pad side of shim.
WEAR INDICATORInstall inner pad withits wear ;ndicator upward.
nh/t I
T)2
,V--6&,
PAD RETAINERS
'12 x 1.25 mm108 N.m (r1.0 kgl.m.80 tbtftl
CALIPER BMCKET
{cont'd)
PIN BOOT
PIN 8
INNER PAD SHIM B
BANJO BOLT3a N.m {3.5 kgf.m, 25 lbf.ftl
Check for wear.Apply Molykote M77to pad side of shim.
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19-1 1

Front Brake Caliper
Disassembly/Reassembly (cont'd)
@o ?,lever use an air hosg qr dry brush to clean brake asaemblies.
o Use an OSHA-approved vacuum cleanor to avoid breathing braks du3t.
. Contaminatod brake disca or pads rsduce stopping sbility.
. Whan reusing the pads, alvyays reinstall the brake pads in their original pGitions to provent lo$ of braking etficiency'
CAUTION: Do not spitl brake fluid on the vohicle; h may damage tho paini; il btake tluid does contact the paint, wash it
off immediately with water.
NOTE:
. Coat the piston, piston seal, and caliper bore with clean brake fluid.
. Replace all rubber parts with new ones whenever disassembled.
. Cleanall parts in brake fluid and 8ir dry; blow out all passages with compressed air.
. Before reassembling, check that all parts are free of dust and other foreign particles.
. Replace parts with new ones whenever specified to do so.
. Make sure no din or other foreign matter is allowed to contaminate the brake fluid.
. Always use Genuine Honda DOT3 Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease the liJe
of the system.
.ff: Use recommended rubber grease in the caliper seal set.
.6|lruse recommended seal grease in the caliper seal set.
Typs R Modol:
WEAR II{DICATORInstall inner pad withits we6r indicator upward.
PAD SHIM
PISTON EOOTReplace.
ARAKE PADSFLANGE BOLT12 r 1.25 mmlO8 N.m 111.O kgl.m, 80 lbf.ftl
CAUPER ARACKET
Ch€ck for wear.Apply Molykote M77to pad side of shim.
BANJO BOLT34 .m 13.5 kgt.m, 25 lbf'ft|
BLEEO SCREWs N.n|n to.g kst.m, 6.5 lbtftl __..-r'4
aott"a aor,r /
ag N.m 15.0 kgt m, 36 lbfttl
PIN B(Blrckl
I PIN BOOr
I
Reptace.
tl
\6o
PAD SPRING
CALIPER BOOY
19-12

Master Cylinder/Brake Booster
I'RemovaUlnstallation
CAUTION: Do not spill brake tluid on the vehicle; it may
damage the paint; if brake fluid does contact the paint,
wash it oft immediatoly with water.
l. Disconnect the brake fluid level switch connectors.
2. Remove the reservoir cap from the master cylinder.
3. Remove the brake fluid from the master cvlinder
reservoir with a syringe.
4. Disconnect the brake lines from the master cylinder.
Be careful not to bend or damage the brake lines
when removing the master cylinder.
5. Remove the master cylinder mounting nuts and
washers.
6. Remove the master cylinder from the brake booster.
To prevent spills, cover the line joints with rags or
shoD towels.
7. Disconnect the vacuum hose from the brake booster.
8. Remove the lock pin and clevis pin from the clevis.
Do not disconnect the clevis by removing it from
the operating rod of the brake booster. lf the clevis
is loosened, adjust the pushrod length before
installing the brake booster.
13 N.m (1.3 kgf'm, 9 lbl'ft)
LOCX PIN
9. Remove the four booster mounting nuts.
10. Pull the brake booster forward until the clevis is
clear of the bulkhead.
11. Remove the brake booster from the enqine com-
panmenL
12, Install the brake booster and master cylinder in the
reverse order of removal and note these items:
. When connecting the brake lines, make sure that
there is no interference between the brake lines
and other parts.
. Be careful not to bend or damage the brake lines
when installing the master cylinder.
. lf replacing the master cylinder or brake booster,
check and adiust the DUshrod clearance before
installing the master cylinder (see page 19-14).
13. Fill the master cylinder reservoir, and bleed the
brake system (see page 19-7).'14. After installation, check the brake pedal height and
brake pedal free play and adjust if necessary (see
page 19-5).
BRAKE FLUID LEVEL
SW]TCH CONNECTORS
MASTER CYLINOERVACUUM HOSE
J
15 N.m t1.5 kgl'm, 11 lbf'ft)

Master Cylinder/Brake Booster
Master Cylinder InspectionPushrod Clearance Adjustment
NOTE: Master cylinder pushrod'to piston clearance must
be checked and adjustments made, if necessary, before
installing master cylinder.
1. Set the special tool on the master cylinder body;
push in the center shaft until the top of it contacts the
end of the socondary piston by turning the adjusting
nut.PUS'IROD ADJUSTTTiENT GAUGE07JAG - SDiOl(xl
SECOITDARYPISTON
CEl{IERSHAFT
MASTER CYLINDER
Without disturbing the center shaft's position,
the soecial tool upside down on the booster.
3. Install the master cylinder nuts and tighten to the
sDecified toroue.
4. Connect the booster inline with a vacuum gauge 0 -
101 kPa {0 - 760 mmHg, 30 in.Hg) to the booster's
engine vacuum supply, and maintain an engine
speed that will deliver 66 kPa (500 mmHg, 20 in.Hg)
vacuum.
5. With a feeler gauge, measure the clearance between
the gauge body and the adjusting nut as shown.
Clsarance: 0 - 0,i[ mm (0 - 0.02 inl
VACUUM GAUGElCommelcially availabl€|0 - 101 kPal0 - 760 mm H9,30 in.Hgl
AINUSTING NUT
BRAKEBOOSTEB
MAS'ER CYLINDER NUT15 N.m ll.5 kgf.m. 11 lbl.ftl
CAUTION:
. Do not spill blake fluid on the vohicle; it may damago
th6 paint; if brake fluid does contast ths paint, wash
it off immsdiately with water.
. Before reassembling. chock that all parts are tree of
dust and othor toreign particlgs,
. Do not trv to dissssemblo the master cylinder
assembly. Replace the mast€r cylinder assembly
with s new part if nocossary.
. Make sure no dirt or othor toroign matter is allowed
to contaminate th€ brako fluid.
RESERVOIR SEALCheck for damage and
deterioration.
ROD SEALCheck for damageand deterioration.
AIIUSNNG NUT
19-14
FEELER GAUGE

Rear Brake Caliper
Disassembly/Reassembly
o Never use an air hose or dry brush to clean brake assemblies.o Use an OSHA-approv€d vacuum cleaner to avoid breathing brake dust.. Conlaminated brake discs or pads reduce stopping ability.. When reusing the pads, always reinstall the brake pads in their original positions to prevent loss of braking efficiency,
CAUTION: Do not spill brake fluid on the vehicle; it may damags the paint; it brake fluid does contast the paint, wash itoff immediately with water,
NOTE:
. Coat the piston. piston seal, and caliper bore with clean brake fluid.. Beplace all rubber parts with new ones whenever disassembled.o Clean all parts in brake fluid and air dry; blow out all passages with compressed air.a Before reassembling, check that all parts are free of dust and other foreign particles.
. Replace parts with new ones whenever specified to do so.. Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.. Always use Genuine Honda DOT3 Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease the lifeof the svstem.
Type R Model:10 mm FLANGE BOLT34 N.m 13.5 kg{.m,25 tbtftlAll 6xc€pt Typ6 R Modet:8 mm FLANGE BOLT23 N.m {2.3 kgf.m, 17 tbf.ft)
BANJO BOLT3,0 N.m (3.5 kgt m, 2s tbtftl
Replace.
;,'"]@: Use recommended rubber grease in the caliper seal set.
.61, Use recommended seal grease in the catiper seal set.
PARKING NUTRETURN SPRING
27 N.m 12.8 kgt m, \2rtbt.frl \
ar"t"o *or"a"=-\9_r.r,e=
LEVER -------rCF
c^M Boor ---f
Re'lace
-==': /t8
"':sst /-
CALIPER BOLTS23 N.m12.3 kgf.m, 17 lbf.ft)
TNNERPADSHTM cAM
lAll except Typs R CALIPER EODYModel)
OUTER PAO SHIM
-db
PAD SPRTNG
a71 ^ V
BRAKEPA''
vUffifi*
,*,
^rrorr /Y'
,/ ^,
O.RINGBeplace.
PINS
BLEED SCREW9 N.m (0.9 kg{.m, 6.5 tbf.ft)
SEALING WASHERSReplace.
PIN BOOT

Hose Replacement
CAUTION:
a Betore reassembling, check thal all parts are free of
dust and othet foreign particles.
a Replace parts with new ones whenever specilied tooo so.
a Do not spill brake tluid on the car; it may damage thepaint; if biake fluid does contact the paint, wash it
off immediatelv with water.
1. Replace the brake hose if the hose is twisted,
cracked, or il ir leaks.
2. Disconnect the brake hose from the brake line using
a 10 mm llare nut wrench.
BRAKE LINEFLARE NUTWRENCH(Commercially
available)
BRAKE HOSE
Remove and discard the brake hose clip from thebrake hose.
Remove the banjo bolt, and disconnect the brakehose from the caliper.
5.
BRAKE HOSEMOUNTING BOLTRS, LS, GS{8 x 20 mm)
Install the brake hose on the knuckle and damper
first, then connect the brake hose to the caliDer with
the banjo bolt and new sealing washers.
BRAKE HOSEERAKE HOSE MOUNTINGEOLT 18 x 16 mm)22 N.m{2.2 kgt.m, 16 tbf.ftl
GS-R and Type R{8 x 25 mm)22 N.m(2,2 kgf.m, 16lbf.ftl
BANJO EOLTtO r 1.0 mm34 N.m(3.5 kgf.m, 25 lbf.ft)
CAUTION: Do not twist the brake hose excessively.
Install a new brake hose clip on the brake hose.
Connect the brake line to the brake hose.
6.
7.
BRAKE HOSE MOUNTINGBOLT9.8 N.m {'1.0 kst.m, 7 tbt.fi}
BRAKE LINE15 N.m (1.5 kgt m, 11 lbf.ftl
BRA(E HOSE CLIPReplace.
After installing the brake hose, bleed the brake sys-tem (see page 19-7).
Perlorm the following checks.a Check the brake hose and line joint for leaks, andtighten it necessary.
a Check the brake hoses for interference orrwrslrng.
.:2-.--l
L
19-21