Page 50 of 1681
Engine Removal/lnstallation
(cont'd)
26. Remove the upper and lower radiator hoses and the
heater hoses.
81881, B18C5 engines:
LOWCR RADIATORHOSE
HEATERHOSE
HEATERHOSE
LOWER RADIATORHOSE, UPPER RADIAToRHOSE
UPPER RADIATOR
,1
ir
..f.
c
5-8
t27. lAutomatic transmission) Remove the ATF cooler
hoses.
Remove the radiator assembly (see page 10-5).
Remove the A,/C compressor.
. Do not disconnect Ay'C hoses.
8 x 1.25 mm24 N.rn 12.4 kgl.m, 17 lbf.ft)
24.
29.
HOSES
Page 58 of 1681

Engine Removal/lnstallation
{cont'dl
7. Install the left front mount, then tighten the bolts in
the numbered sequence shown (O - @).
O t2 x '1.25 mm83 N.m 18.5 kgt.m,61 lbl.ft)Fleplace.
@ 12 x 1.25 mm59 N.m 16.0 kgf.m,43 lbf.frlReplace.
O 10 x 1.25 mmil4 N.m 14.5 kgt'm,33 lbt.ft)
,5-16
. Check that the spring clip on the end of each
driveshaft clicks into place.
CAUTION: Use new spring clips.
. Bleed air {rom the cooling system at the heater
valve open (see page 10-6).
. Adjust the throttle cable (see section 1 1).
. Check the clutch pedalfree play (see section 12).
. Check that the transmission shifts into gear
smoothlY.
. Adjust the tension of the following drive belts.
Alternator belt {see section 23).
P/S pump belt (see section 171.
A/C comDressor belt (see section 22).
! Inspect for tuel leakage (see section 1ll.. After assembling fuel line parts, turn on the
ignition switch (do not operate the staner) so
that the fuel pump operates for approximately
two seconds and the fuel line pressurizes.
Repeat this operation two or three times and
check for tuel leakage at any point in the {uel
line.
Page 188 of 1681
.'.,.'.attj
NOTEr Use new O-rings and gaskets when reassembling.CAUTION: Check for folds or scratches on the surlace ot the gasket. Replace with a new gasket if damaged.
818C1 engine:
6 x 1.0 mm11 N.m {1.1 kgt.m8.O tbt.trl
EVAP PURGE CONTROLSOLENOID VALVEINTAKE MANIFOLDReplace if cracked orit mating surfaces are
rAc v4f,vE8e caie{ul notto
IAT SENSOR
8 x 1.25 mm24 N.m 12.4 kgt.m,17 tbf'fr)
22 N.m 12.2 k'l.m,16 lbf.ftl
O-BINGReplace.5x0.8mm6 N.m (0.6 kgI'm,4 tbf.trl
INTAKE AIRBYPASS VALBODY
INTAKE MANIFOLOCHAMBER
8 x 1.25 mm23 N.m 12.3 kgt.m,17 tbf.ft)
8 x 1.25 mm22 N.m 12.2 kgt.m,16 tbt'tr)I x 1.25 mm24 N.m (2.4 kgl.m,17 tbf.ft)8 x 1.25 mm24 N.m (2.4 kgt.m,17 tbf.frl
HEATER BYPASSPIPE
8 x 1.25 mm22 N.m 12.2 kgt.m,16 lbt.fr)THROTTLEEODY
(cont'd)
9-3
Page 196 of 1681

lllustrated Index
!$!!@ sv"t"m is under high plessure when the
engine is hot, To avoid dangei of releasing scalding
engine coolant, remove the cap only when engine is cool.
Total Cooling System Capacity {lncluding heater and
leservoir)
Bl8Bl engine:
MIT: 6.4 l. {6.8 US qt, 5.6 lmp qt)
Ant 6.7 t (7.1 US qt,5.9 lmp qt)
B18C1, 818C5 engines:
Mfi:6.7 t (7.1 US qt, 5.9 lmp qt)
CAUTION: lf any engine cgolant spills on painted por-
tions of the body, rinse it off immediately.
NOTE:
a Check all cooling system hoses for damage, leaks or
deterioration and replace il necessary.
a Check all hose clamps and retighten if necessary.
a Use new O-rings when reassembling.
RADIATOREngine coolant refilling and bleeding,page 10-6Leak test, page 10 8Inspecl soldered joints andseams for leaks,RAOIATOR CAPPressure test, page 10-8
UPPERRADIA
rl
]
CONDENSERFAN SHROUD{s€o section 22)
6 x 1.0 mm7 N.m {0.7 kgl.m, 5 lbf'ftl
5x0.8mm4.4 N.m (0.45 kgl.m,3.3 tbt.ft)
Blow out dirt from betweencore fins with compressed air.lf insects, etc., are cloggingradiator, wash them o{f withlow paessure water,
TOR HOSE
\*
\sffi((
@)
ATF COOLERHOSES181881 €ngin
S!g
R
U
COOLANTRESERVOIR
M/T: Manual lransmissionA/T: Automatic transmissionATF: Automatic t.ansmission fluid
FAN SHROUD
10-2
Page 197 of 1681
ENGINE COMPARTMENT HOSE CONNECTIONS:
B18B1 engine:
IDLE AIR CONTROL(IAC) VALVE
O-RINGReplace.
BREATHER PIPE
---___...----rs
W
l/TER HOSES
Bl8Cl engine:
HEATER BYPASSPIPE
THER PIPE
AT
(cont'd)
)
HEATER HOSES
10-3
Page 198 of 1681
lllustrated Index
\ENGINE COMPART MENT HOSE CONNECTIONS lconi'dl:
818C5 engine:
IDLE AIR CONTROLIIAC} VALVE
THERMOSTATHOUSING
\
\
O.RINGReplace.
\@
/
O-RINGFeplace.OIL COOLERBYPASS HOSESHEATERvAt_vE
COOLER
Page 200 of 1681
Radiator
Engine Coolant Refilling and Bleeding
CAUTION: When pouring engine coolant, be sure to shut
th6 relay box lid and not to l€t coolant spill on th6 el€c-
trical parts or the paint. lf any coolant spills, rinse it off
immediately.
1. Slide the heater temDerature control lever to maxi-
mum heat.
Make sure the engine and radiator are cool to the
touch.
2. Remove the radiator cap.
3. Loosen the drain plug, and drain the coolant.
4. Remove the drain bolt from the cvlinder block.
ji
Ii'
l:ll
ENGINE DRAIN EOLT78 N.m {8.0 kgt'm,54 lbt.ft)Apply liquid gasket tobolt thread when installing.WASHERReplace.
10-6
5. Apply liquid gasket to the drain bolt threads, then
reinstall the bolt with a new washer and tighten it
securely.
6. Tighten the radiator drain plug securely.
7. Remove, drain and reinstall the reservoir. Fillthe tank
halfway to the MAX mark with water, then up to
MAX mark with antifreeze.
COOLANTRESERVOIR
I
I
I
Page 206 of 1681

i
iFuel and Emissions
SDeciaf Toofs ..,...,...............11-2
Component Locations
Index.,..,.,..................................,.,.,.,.,.,..,.,....... 11-3
System Description
Vacuum Connections ..................................,. 11-8
Electrical Connections ................................... 1 1-14
System Connectors ....,.,.,.,............................ 1 1-22
Troubleshooting
Troubfeshooting Procedures ........................ 11.32
Engine Control Module T€rminalArrangement .,.,.,..,.,. 11-39
Diagnostic Trouble Cods Chart .......-.-.......... 11-42
Howto Read Flowcharts ......,..,.,................... 1147
PGM-Fl System
System Description ............ 11-4
Troubleshooting Flowcharts
Engine Control Module ............,...,..,.,........... 11-50
Manifold Absolute PressureSensor...............................,..,.,...,................ 11-54
Intake Air TemDerature Sensor ..........,...,..... 11-58
Engine Coolant TemperatureSensor ....................,.,...,.,........................... 11-60
Throttle Position Sensor .,...........................,. 11-63
Primary Heated Oxygen Sensor(Sensor'l) .......,......,.,. 11-67
Secondary Heated Oxygen Sensorlsensor 2) .................. 11-71
Heated Oxygen Sensor Heater .....................'t1.74
Fuel Supply System ....................................... 1 1-76
Random Mistire ............. 11-78
Misfire Detected in One Cylinder .....,..:,,.,.... 11-79
Knock Sensor .........,.,..,. f -A2
Crankshaft Position/Top Dead Center/Cylinder Position Sensor .,........................ 11-83
Vehicle Speed Sensor .............,.,.,.,....,........... 11-85
Barometric Prsssute Sensor ..,...................... 11-86
Electrical Load Detector ...................,.,.......... 11-88
Crankshaft SDeed FluctuationSensor ...........................................,...,........ 11-90
ECM lnternal Circuit,..............................-......, 11-92
A/T Fl Date Line ............ 11-93
A/T Fl Signal A/B .......... 11-95
I,-1