1998 HONDA INTEGRA Compressor

I
7.
8.
9.
Check the sonnecting rod bearing clearance withplastigage (see page 7-9).
Apply engine oil to the bolt threads, then install the
rod caps with bearings.
Install the nut, and finger tight, then set the boxwrench and connecting rod gauge as shown below.
CONNCCNNG RODGAUGE{Commerciallyavailable)
10.
WRENCH
Zero the connecting rod gauge.
Tighten the nut until the connecting rod gauge
reads 0.13 - 0.15 mm (0.005 - 0.006 in).
CONNECNNG HOOGAUGE
1t.
ll the crankshaft is not installed
1. Remove the connecting rod caps, then install the
ring compressor, and check that the bearing is
securely in place.
2. Position the arrow and the mark facing the timing
belt side ot the engine.
The mark must facethe timing belt sideof the engine.
Tb6 arrow must tac6th€ timing belt sideof the engine.
Position the piston in the cylinder, and tap it in
using the wooden handle of a hammer.
NOTE: Maintain downward force on the ring com-pressor to prevent rings from expanding before
entering the cylinder bore.
Position all pistons at top dead center.

Engine Control Module Terminal Arrangement
ECM CONNECTOR A I32P}
ECM CONNECTOR A I32PI
*1: USA*2:818C1 engine*3:A,/T*4: 818C1, 818C5 engines
female terminals
NOTEr Standard battery voltageis 12 V.
{cont'di
LG22A
TerminalWireTerminal nameDescriptionSignal
YELlNJ4 (No. 4 FUEL INJECTOR)Drives No. 4 fuel iniector.With engine running: pulses2BLUlNJ3 (No.3 FUEL INJECTOR)Drives No. 3 fuel injector.
3REDlNJ2 (No.2 FUEL INJECTOB)Drives No.2 fuel injector.
BRNlNJl (No. 1 FUEL INJECTOR)Drives No. l Iuel iniector.
5GRN/REDS 02SHTC (SECONDARY
HEATED OXYGEN SENSORHEATER CONTROL)
Drives secondary heated oxygensensor heater,With ignition switch ON (ll)i battery volrageWith fully warmed up engine runningiduty controlled
6ORN/BLKP O2SHTC {PRIMARY HEAIEDOXYGEN SENSOB HEAIERCONTFOL)
Draves primary heated oxygensensor heater,With ignition swirch ON (ll): battery voltageWith lully warmed up engine running:duty controlled
84G RNI/ELVTS (VTEC
SOLENOID VALVE)Drives VTEC solenoid valve.With engine at low rpm: 0 VWith engine at high rpm: battery voltageIBRN/BLKLG1 (LOGIC GROUND)Ground for the ECM control circuit.Less than 1.0 V at alltimes10BLKPGl (POWER GROUND)Ground for the EC[, power circuit.Less than 1.0 V at all times't'lYEUBLKIGPl {POWER SOURCE)Power source for the ECMcontrolcircuit.With ignition switch ON 1ll): battery voltageWith ignition switch OFF| 0 V
12BLI(8LUIACV(IDLE AIR CONTROL VALVE}Drives IACV.With engine running: about 6 V 10 V(depending on engine speed)
REDPCS (EVAP PURGE CONTROLSOLENOID VALVE)Drives EVAP purge controlsolenoid valve.Wilh engane running, engine coolant above154"F (68'C): duty controlled
GRN/BLUFLR (FUEL PUMP RELAY)Drives fuel pump relay.0 V for two seconds after turning ignitionswitch ON (ll), then battery voltage
17B LVBEDACC (fuC CLUTCH RELAY)Drives A,/C clulch relay.With compressor ON: 0 VWith compressor OFFt baftery voltage
18GRN/ORNMIL (I\4ALFUNCTION
INDICATOR LAMPiDrives MlL.With MIL turned ON:0 VWjth MIL turned OFF: battery vottage
19*,WHT/GRNALTC (ALTERNATOR
CONTROL)Sends alternator control signal,With fully warmed up engine runninglbattery voltageDuring driving with small electrical load: 0 V
20YEUGRNICM (IGNITION CONTROLMODULE)Sends ignition pulse.With ignition switch ON (ll): battery voltageWith engine running: about'10 V(depending on engine speed)22BRN/BLKLG2 (LOGIC GROUND)Ground forthe ECM controlcifcuit.Less than 1.0 V at all times8LKPG2 (POWEfl GROUND)Ground for the ECM power circuit.Less than 1.0 V at all times
24YEUELKIGP2 (POWER SOURCE)Power source for the ECMcontrolcircuit,With ignition switch ON {lli: battery voltageWith ignition switch OFF: 0 V
25*3WHT/BLKVREF (REFERENCE VOLTAGE)Provides reference voltage toother control units,With ignition swirch ON (ll): about 5 VWath ignition switch OFF: 0 V
26. 'PNK/8LU
IAB SOL (INTAKE AIR BYPASSCONTROL SOLENOID VALVE)Drives IAB conlrol solenoidWith engrne running, engrae speed betow5,750 rpm: battery voltageWith engine running, engine speed above5,750 rpm: 0 V
27* IGRNFANC (BADIATOR FANCONTROL)Drives radiator fan relay.With radiator {an running: 0 VWith radiator Ian stopped: battery voltage
2ABLU2WBS (EVAP BYPASSSOLENOID VALVE)Drives EVAP bypass solenoidWith ignition switch ON (ll): battery vottage
29LT GRNVSV (EVAP CONlROLCANISTER VENT SHUT VAVLE)Drives EVAP control canister ventshut valve.Wilh ignilion switch ON lll): banery votrasc
1 1-39

PGM-FI System
System Description
ENGINE CONTROL MODULE (ECM)OUTPUTS
*1: USA*2: 818C1 engine*3: A,/T*4: 818C1, 818C5 engines
PGM-FI Sy3tem
The PGM-Fl system on this model is a sequential multiport fuel injection system.
Fuel lniector Timing and Duration
The ECM contains memories for the basic discharge durations at various engine speeds and manifold pressures. The
basic discharge duration, after being read out from the memory. is further modified by signals sent from various sensors
to obtain the final discharge duration.
ldle Air Control
ldle Ai. Control Valve (lAC Valve)
When the engine is cold, the Ay'C compressor is on. the transmission is in gear (Ay'T only)the brake pedal is depressed, the
P/S load is high, or the alternator is charging, the ECM controls current to the IAC Valve to maintain correct idle speed.
lgnition Timing Control
. The ECM contains memories for basic ignition timing atvarious engine speeds and manifold pressures, lgnitiontiming
is also adjusted for engine coolant temperature.
. AKnockControl System isadoptedwhich sets the ideal ignition timing for the octane n um ber of gasoline used*r,
Other Control Functions
L Starting Control
When the engine is started, the ECM provides a rich mi{ure by increasing fuel injector duration.
2. Fuel PumD Control
. When the ignition switch is initially turned on, the ECM supplies ground to the PGM-FI main relay that supplies
current to the fuel pump for two seconds to pressurize the fuel system.
. When the engine is running, the ECM supplies ground to the PGM-FI main relay that supplies current to the fuel
DUmO.
. When the engine is not running and the ignition is on. the ECM cuts ground to the PGM-FI main relay which cuts
current to the fuel oumo.
INPUTS
TDc/CKP/CYP Sensor
CKF Sensor
MAP Sensor
ECT Sensor
IAT Sensor
TP Sensor
HO2S
VSS
BARO Sensor
ELD*1
Starter Signal
ALT FR Signal
Air Conditioning Signal
A,/T Gear Position Signal*3
Battery Voltage (lGN.1)
Brake Switch Signal
PSP Switch Signal*'
Knock Sensor*1
VTEC Pressure Switch*4
Fuel Tank Prssure Sensor
Fuel InjectorTiming and Duration
Electronic ldle Control
Other Control Functions
lgnition Timing Control
ECM Back-uD Functions
Fuel-lnjectors
PGM-Fl Main Relay (Fuel Pump)
MIL
IAC Valve
A,/C Compressor Clutch Relay
Radiator Fan Belay*1
Condenser Fan Relay
ALT*1
rcM
EVAP Purge Control Solenoid
Valve
H02S Heater
VTEC Solenoid Valve*'
IAB Control Solenoid Valve*,
EVAP Bypass Solenoid Valve
EVAP Control Canister Vent
Shut Valve
11-48

3.Fuel Cut-off Control
. Du ring dece leration with the th rottle va lve closed, cu rrent to the fuel injectors is cutoffto improvefuel economyat
speeds over following rpm:. B'1881 engine: 970 rpm {Canada model: 1.050 rpm). B18C1 engine:970 rpm {Canada model: 1.050 rpm). 818C5 engine: 1,300 rpm (Canada model: 1,400 rpm)
. Fuel cut-off action also takes place when engine speed exceeds 7,000 rpm (B'1881 engine), 8.100 rpm (818C1
engine) or 8,600 rpm (818C5 engine), regardless ol the position of the thronle valve, to protect the engine from
over-revving.
A,,/C ComDressor Clutch Relav
When the ECM receives a demand for cooling from the air conditioning system, it delays the compressor from being
energized, and enriches the mixture to assure smooth transition to the A,/C mode.
Evaporative Emission (EVAP) Purge Control Solenoid Valve
When the engine coolanl temperature is above '154'F (68'C) and the air conditioner on. the ECM controls the EVAPpurge control solenoid valve which controls vacuum to the EVAP purge control canister.
Intake Air Eypass (lAB) Control Solenoid Valve*a
When the engine rpm is below 5,750 rpm, rhe IAB control solenoid valve is activated by a signal from the ECM, intake
air flows through the long intake path, then high torque is delivered. At speeds higher than 5,750 rpm, the solenoidvalve is deactivated by the ECM, and intake air flows through the short intake path in order to reduce the resistance in
airflow.
Sell-diagnosis Function lMalfunction Indicator Lamp {MlL)lWhen an abnormality occurs in a signal from a sensor, the ECM supplies ground for the MIL and stores the code in
erasable memory. When the ignition is initially turned on, the ECM supplies ground for the N4lL tor two seconds to
check the MIL bulb condition.
Two Driving Cycle Detection Method
To prevent false indications, the Two Driving Cycle Detection Method is used for the HO2S, fuel metering-related, idle
control system, ECT sensor, TWC and EVAP control system and other self-diagnostic functions, When an abnormality
occurs, the ECM stores it in its memory. When the same abnormality recurs after the ignition switch is turned OFFand ON (ll)again, the ECM informs the driver by lighting the MlL.
However, to ease troubleshooting, this function is cancelled when you shon the service check connector. The MIL will
then blink immediately when an abnormality occurs.
4.
5.
6.
3.
4.
ECM Fail-safe/8ack.up F0nctions
1. Fail-sate Function
When an abnormality occurs in a signal from a sensor, the ECM ignores that signal and assumes a pre-programmed
value for that sensor that allows the enqine to continue to run.
2. Back-uo Function
When an abnormality occurs in the ECM itself, the fuel injectors are controlled by a back-up circuit independent of the
system in order to permit minimal driving.
11-49

(From page t 1'102)
Ch6ck {or an op6n in the wireIACC linel:Mo m enta rily connect the A/Cclutch relay 4P connector termi-nal No. 4 to body ground with a,umper wire several times.
ls there a clicking noise fromthe A,/C compressor clutch?
ls there a clicking noise fromthe 4,./C compressor clutch?See air conditione. insoection{s€e section 22).
Repai. op6n in the wire betwe€ntho ECM lA17l and the A/C clutch
Check tor the oparation of theA/C:1. Start the eogine.2. Turn the blower switch ON.3. Turn the !y'C switch ON.
Check lor sn open in th6 wireIACS line):Measure voltage between ECMconnector terminals C5 and A9,
Air conditioning signal i3 OK.Repafu open in the wire betweenthe ECM {C5} and th€ A/C D.es-sure switch or A/C diode.
ls voltage less than 1.0 V?
- Substitute e known-good ECM.nd .echeck. lf 3ymptom/indi-cation goes away, rcplaco th€original ECM.- 56€ the air conditionor inspcc-tion {3eo soction 221.
UNDER HOOD FUSE/RELAYBOX 9P CONNECTOR tC216)
JUMPERWIREACC {SLK/RED)Wire side of temale- terminals
A {32P)
LGl(BRN/BLKI
ECM CONNECTORS
Wire side of female terminals
c (31P)
ACS{BLU/RED}
I
'1.1-103

Special Tools
t
{
{
I
\-
\
14-2
Ref. No. I Tool NumberDescriptionOty I Psge Reference
o
o
o
lol
o
@
o
@
@
@-
@
@
@
@
@
@
07GAB - PH50l01 or
07GAB - PH50100
07GAE - PG40200 or
OTGAE _ PG4O2OA
07HAC - PK4010A
07HAE - P150100
07LAE - PX40100
OTMAJ - PY4O11A
07MAJ - PY40120
07PAZ - 0010100
07sAz - 001000A
07406 - 0020400
07406 - 0070300
07736 - A01000A
07746 - 0010100
07746 - 0010500
07746 - 0010600
07746 - 0030100
07749 - 0010000
07947 - 6340500
Mainshaft Holder
Clutch Spring Compressor Bolt Assembly
Housing Puller
Clutch Spring Compressor
Clutch Spring Compressor
,VT Pressure Hose, 2210 mm
A/T Pressure Hose, Adapter
SCS Service Connector
Backprobe Set
A,/T Pressure Gauge Set dpanel
Ay'T Low Pressure Gauge w/panel
Adjustable Bearing Puller,25 - 40 mm
Attachment, 32 x 35 mm
Attachment, 62 x 68 mm
Attachment, 72 x 75 mm
Drive. 40 mm l.D.
Driver
Driver Attachment
1
1
I
I
1
1
1'l
'l
'11-115. 164
14-148, 151
14-117
14-148, 151
14-148, 151'14-98
14-98
14-51
14-52
l4-98
14-98
l4-154, 155
14-143,'t44
14-144. 154, 155,
14-156, 157
14-154, 155
14-138
14-134, 144, 't54,
14-155, 156, 157
14-154
*Must be used with commerciallv available 3/8" - 16 slide hammer.
Edr$ri"-E
arl
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@@@c0

Terminal NumberSignalDescriptionMaasuring Conditlons/Tarminal Voliage
424ACCLAir conditioning (Ay'C) clutch relay
control
With A,/C comDressor ON: 0 V
With Ay'C compressor OFF: Battery voltage
A25tG1Power supply systemWith ignition switch ON (ll)r 12 V
426LG1Ground
B1Not used
82BAROS SBarometric pressure sensor signal
input
With ignition switch ON (ll) and depending on
barometric pressure: Approx. 3 V
B3ECTEngine coolant temperature sen-
sor signal input
With ignition switch ON (ll) and depending on
engine coolant tem perature: Approx. 0.1 - 4.8 V
B4TPSThrottle position sensor signal
input
With ignition switch ON (ll) 8nd throttle fully
open: 4.14 - 4.82 V
With ignition switch ON (ll) and throttle fully
closed: 0.44 - 0.56 V
B5VSSVehicle speed sensor signal inputWith ignition switch ON (ll) and front wheels
rotating; Pulsing signal
B6AFSBUpshifvdownshift comparative
signal output
With engine idling: 0 V
At uDshift or downshift: 5 V for an instant
B7AFSAUpshifvdownshift com parative
srgnal output
With engine idling: 0 V
At upshift or downshift: 5 V for an instant
B8NCSGCountershaft speed sensor signal
ground
Always: 0 V
B9NCCountershaft speed sensor signal
Input
Depending on vehicle speed: Pulsing signal
When vehicle is stopped:0 V
B10NMMainshaft speed sensor signal
input
Depending on vehicle speed: Pulsing signal
When vehicle is stoDoed: 0 V
811Not used
812STOP SWBrake switch signal inputWith ignition switch ON {ll) and b.ake pedal
depressed: Battery voltage
With ignition switch ON (lll and brake pedal
released:0 V
813Not used
814scsTiming adjustment
service check signal
With ignition switch ON (ll) and service check
connector oDen:5 V
With ignition switch ON (ll) and service check
connector connected with special tool: 0 V
815Not used
816Not used
817NMSGMainshaft speed sensor signalgroundAlways: 0 V
818Not used
819FASShift acknowledge inputWith engine idling: 5 V
At upshift or downshift: 0 V for an instant
820VBEF+5 V referenceWith ignition switch ON {lll: Approx. 5 V
82'lNot used
Not used
14-49

u
fj
\*J
14-85
Inspsction of tho A/C aign.l
Ch.ck A/C Op.ration:1. Start the engine.2. Turn the blowerswitch ON.3. Push the r'y'C switch ON.
Moaluro ACCL Voltdg.:1. Stop the engine.2. Disconnect the A {26P) con-nector from the TCM.3. Start the engine.4. Measuro the voltage betwoontho A24 and A13 or 426 termi-nals with the Ay'C compressorOFF.
Ropair open in tho wira batwaenth. A24 termin.l and rhc A/Ccomprclsor clulch ralay.
ls therc battery voltage?
. A/C aignal is OK.. Chgck for loo3e TCM connoc-1013. lf neces3ary, 3ub3tituto dknown-good TCM rnd rcchock..Inspect tho A/C sy.tem lso.lection 221.
JSymp(om
' Lock-uD clutch dog3 not haveduty opor.tion ION *OFF).. Lock-up clutch doe3 not ongago.
TCM CONNECIOR A (26PI
J
BLK
WIRE SIDE OF FEMALE TERMINALS