1998 HONDA CR-V doors

Doors
Rear Door Glass, Ouarter Glass and Regulator Replacement (cont'd)
3. Carefully lower the glass. Remove the bolts and
screw from the rear channel, then pull the rear
channel up as shown. Remove the glass from the
rear channel. Carefully pull the glass out through
the window slot.
NOTE: Take care not to drop the glass inside the door.
>: Bolt, screw locationsA>, tB>,1
-4 f 6 x 1.0 mmrTmtl-larR '^S\\\-.- -
WPU W)+ INmio.8ksf m,6 tbf.ftt
c>, 1
CLIP
20-14
''
4. Remove the quarter glass.
Disconnect the connector. and detach the harness
clip, then remove the regulator through the hole in
the door.
>: Bolt localions, 4
6x1.0mm8 N.m 10,8 kgf.m,6 tbtftl
REGULATOR
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Doors
License Plate Trim Removal and
Installation
CAUTION: Put on gloves to prolest your hands.
NOTE: Take care not to scratch the license plate trim
and tailgate door.
'1. Remove the license olate.
2. Remove the tailgate door panel (see page 20-15).
3. Remove the nuts, detach the clip, then remove the
license olate trim.
NOTE: Take care not to drop the nuts inside the
tailgate door.
a: Nut loc.lions.4
5x0.8mm1.8Nm(0.18kgt.m.1.3 rbf.ft)
4. Installation is the reverse of the removal procedure.
NOTE: lf the clip is damaged, replace it.
20-16
TAILGATE DOOR
Tailgate Door Handle Replacement
CAUTION; Put on gloves to protecl your hands,
NOTE: Take care not to scratch the tailgate door.
1. Remove:
. Tailgate door panel (see page 20,15)
. License plate
. License plate trim
2. Disconnect the handle rod. Remove the nuts secur-
ing the tailgate door handle, then remove the tail-gate door handle by pulling it out.
NOTE: Take care not to bend the handle rod.
6x1.0mm9.8 N.m {1.0 kgtm,7.2 rbtft)
TAILGATE DOORHANDLE
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the handle rod is connected properly.
. Make sure the tailgate door opens propedy.
a: Nut locations,2
,Is
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Doors
Tailgate Door Latch and Latch Stop
Replacement (cont'd)
4. lnstallation is the reverse of the removal orocedure.
NOTE:
. Make sure the handle rod and latch stop rod are
connected properly.
a Make sure the tailgate door locks and opens prop-
env.
. After installing the latch stop and tailgate door
latch, make sure that there is about 1 mm {0.039
in.l between the link A and link B of the latch stop.
Adjust the joint position of the latch stop rod as
needed, then check the latch stop operation. (Pull
the tailgate door handle while you push on the
latch stop knob; the tailgate door should not
oDen.)
LATCH STOPKNOE
20-18
Rear Hatch Glass Latch
Replacement
NOTE: Take care not to scratch the tailgate door.
'1. Remove the tailgate door panel (seepage20-15).
2. Disconnect the connector. Remove the bolts secur-
ing the latch, then remove the latch.
>: Boh locations, 3
6x1.0mm9.8 N.m {1.0 kgI.m,7.2 tbl.Itl
REAR HATCHGLASS LATCH
3. Installation is the reverse of the removal procedure.
NOTE: Make sure the rear hatch glass locks and
opens properly.
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Doors
Tailgate Door Weatherstrip
Replacement
Install the tailgate door weatherstrip as shown.
NOTE;
. Clean the tailgate door bonding surface with a sponge
dampened in alcohol.
Make sure there are no wrinkles in the weatherstrip.
Check for water leaks.
Clip locations, 2
a
a
>:
i-t] |
/[L I oouere-rrceo
lE I aDHEsrvE rAPE
ll 1T I Thickness:
lll I r.2 mm lo.o5 in.)
A
lM
/L)
g\
BUTYLSEALANT
DOUBLE.FACEDADHESIVE TAPEThickne$:1.2 mm 10.05 in.)
Sealant area,
20-20
Front and Rear Door Glass
Adjustment
NOTE:
. Place the vehicle on a firm, level surface when adjust-
ing the glass.
. Check the weatherstrips and glass run channel for dam-
age or deterioration, and replace them if necessary,
1. Remove:
. Door panel (see pages20-7, lll
. Plastic cover (see pages2O-2,41
2. Adjust the glass.
Front:
Raise the glass as far up as possible. and hold
it against the glass run channel.
Loosen the roller guide bolts, and adjust the
glass so it is parallel with the glass run channel.
GLASS RUNCHANNEL
ROLLER GUIDE BOLTS6x1.0mm8 N.m {0.8 kgf.m,5 tbffi)
Tighten the roller guide bolts.
Loosen the front channel bolt.
Lower the glass.
Push the front channel against the glass, then
tighten the tront channel bolt.
e.
l.
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Doors
Front and Rear Door Glass
Adiustment (cont'dl
6. Check for water leaks.
Spray water over the roof and on the sealing area
as snown.
NOTE:
. Adjust the water pressure as shown.
. Do not soueeze the tio of the hose.
12 mm {0.47 in.l
#
(r\"1
HOSE
-"'*r"i
,'r)"f
tl
0.5 m (1.6 ftl
7. Attach the plastic cover, then install the door panel
(see pages 20-7, 'l 1),
20-22
..-
300 mm 111.8 in.)
Front and Rear Door Position
Adjustment
NOTE: Place the vehicle on a firm, level surface when
adiusting the doors.
After instailing the door, check for a flush fit with the
body, then check lor equal gaps between the front, rear.
and bottom door edges and the body. The door and
body edges should also be parallel. Adjust at the hinges
as shown.
CAUTION: Placa a shop towel on the iack to prevent
damage to the door when loosening the door and hinge
mounting bolts lor adiustment.
DOOR MOUNTING BOLTSI x 1.25 mm28 N.m 12.9 kgtr.m, 21 lbI.ftlLoosen the door mounting bolrs slighrlyto movethe door lN or OUT untilit's flush with the bodv. lf necessary,you can installa shim behind onehinge to make the door edgesPARALLEL with the bodv.
HINGE MOUNTING BOLTS8 x 1.25 mm28 N,m 12.9 kgt.m. 21 lbl.ftlRemove the inner fender,loosen the hinge mountingbolts, and move the doorBACKWARD or FORWARD,UP or DOWN as necessaryto equalize the gaps.
Lower the glass.
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Doors
(cont'd)
The door and body edges should be parallel.
Check for water leaks.
Spray water over the tailgate door and on the sealing
area as shown.
NOTE:
. Adjust the water pressure as shown.
. Do not squeeze the tip ofthe hose.
Tailgate Door Position Adiustment
-€*4
,'r)"C
II
0.5 m {1.6 ft}
20-24
l2 mm (0.47 in.).*1:]*
d3"1
HOSE
300 mm {11.8 in.l
Front and Rear Door Striker
Adjustment
Make sure the door latches securely without slamming
it, lf necessary, adjust the striker: The striker nuts are
fixed. The striker can be adjusted slightly up or down,
and in or out.
1. Loosen the screws, then insert a shop towel between
the body and striker.
Insert a shop towelbetween the body and
scREws8 x 1 .25 mm18 N.m (1.8 kgt.m,13 rbf.ft)
2.
J.
Lightly tighten the screws.
Wrap the striker with a shop towel, then adjust the
striker by tapping it with a plastic hammer.
CAUTION: Do not tap the striksr loo hard.
Loosen the screws. and remove the shop towel.
Lightly tighten the screws.
Hold the outer handle out, and push the door against
the body to be sure the striker allows a flush fit, lf the
door latches properly. tighten the screws and recheck.
4.
5.
6.
STRIKER
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22.
21. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 14, and set it down on the adhesive. Ljghtly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTEr Do not open or close the doors until adhe-
sive is dry.
SUCTTON ALIGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the windshield, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the windshield and check for
leaks. mark leaking areas, and let the windshield
dry, then seal with sealant.
NOTE:
. Let the vehicle stand for at least four hours after
windshield installation. lf the vehicle has to be
used within the first four hours, it must be driven
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl,.
. Advise the customer not to do the following
things for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excess,vely {such as when
going in and out of driveways at an angle or
driving over rough. uneven roads).
24.
Ouarter Glass Replacement
CAUTION:
. Put on gloves to prot€ct your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the quarter glass, first remove the:
. Rear seat (see page 20-63)
. Cargo floor lid and cargo storage bin (see page
20 431
. Rear trim panel and rear side trim panel (see
page 20-421
. Rear hatch glass support strut (see page 20-78)
. Ouarter pillar trim panel (see page20-421
. Taillight (see section 23)
NOTE: With the rear hatch glass support strut
removed, you will need to support the rear hatch
glass by hand.
2. From inside the vehicle, use a knife to cut through
the quarter glass adhesive all the way around.
NOTE:
. lf the quaner glass is to be reinstalled, take care
not to damage the molding.
. lf the molding is damaged. replace the quarter
glass, molding, and clips as an assembly.
. The quarter glass can be reinstalled using butyl
tape.
(cont'd)
20-35
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15. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery, Put the canridge in a
caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peel
the separator off the butyl tape after applying the
adhesive.
. Apply the adhesive within 30 minutes after apply-
ing the glass primer.
i:.8T".,1,/:AoHEsrvE
I rnm(0.31 in.)
BUTYLTAPE
GLASS19.
20-39
16. Use suction cups to hold the quarter glass over the
opening, align the clips or the alignment marks made
in step 9, and set it down on the adhesive. Lightly
push on the quaner glass until its edges are fully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the
adhesive is drv.
Scrape or wipe the excess adhesive off with a putty
knife or towel,
NOTE: To remove adhesive from a painted surface
or the quarter glass, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour. then
spray water over the quarter glass and check for
leaks. Mark the leaking areas, let the quarter glass
dry, then seal with sealant.
NOTE: Let the vehicle stand for at least four hours
after quarter glass installation. lf the vehicle has to
be used within the first four hours, it must be driven
slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for two to three days:
. Slam the doors with all the windows rolled up.
. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
11.
18.
AUGNMENT
SUCTION CUPS
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