Design Specifications
ITEMMETRICENGLISHNOTES
DIMENSIONSOverall lengthOverallwidthOverall heightWheelbaseTrack FrontRearSeating capacity
4,510 mm1,750 mm1,608 mm2,622 mrn1,533 mm1,534 mm5lf
177.6 in68.9 in63.3 in103.2 in60.4 in60.4 in
WEIGHT (USA)Gross vehicle weight rating (GVWR)| 4,165 tbs
WEIGHT (CANADA)Gross vehicle weight rating (GVWR)1,900 kg
ENGINEType
Cylinder arrangementBore and strokeDisplacementCompression ratio '97,'98 mooers'99, '00 modelsValve train
Lubrication systemOil pump displacement at 6,000 engine rpmWater pump displacement at 7,600 engine rpmFuel required
Water-cooled, 4-stroke DOHCgasoline engineInline 4-cylinder, transverse84.0 x 89.0 mm.1,973 cm3 (m{)
9.2
3.31 x 3.50 in120 cu-in
9.6Belt driven, DOHC4 valves per cylinderForced and wet sump, trochoid pump501 (53 US qt,44 lmp qt)/minute1401 (148 US qt, 123 lmp qt)/minuteUNLEADED gasoljne with 86Pump Octane Number or Higher
STARTERTypeNormal output
NominalvohageHour ratingDirection of rotationWeight
Planetary gear reductionA/T: 1.1 kWM/T: 1.0 kW12V30 secondsClockwise as viewed from gear end3.7 kg 8.2 lbsApprox.
CLUTCHClutch type
Clutch lacing area
MIT
MIT
Single plate dry, diaphragm springTorque converter203 cm, 31.5 sq-in
TRANSMISSIONTransmission type
Primary redLrction
MITSynchronized s-speed torward, 1 reverseElectronically controlled4-speed automatic, 1 reverseDirect I : 1
TypeManualtransmission
Gear ratio 1st2nd3rd4th5thReverse
3.5001.9561.3441.0710.8123.000*,. 3.461*'
*1: '97 - 99 models*2: '00 model
Final reduction Gear typeGear rataoSingle helical gear4.562
Transfer0.434
Rear differential2.533
TypeAutomatic transmission
Gear ratio 1st2nd3rd4thReverse
2.722
1.0790.7111.955
Final reduction Gear typeGear ratioSingle helical gear4.357
Transfer0.393
2-12
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Valves, Valve Springs and Valve Seals
Removal (cont'dl
3. Install the valve guide seal remover.
VALVE GUIDE SEAL REMOVERLISLE P/N 57900 or KD3350 or equivalent(Commerciallv available)
4. Remove the valve seal.
6-24
Intake Valve Dimensions
A Standard {New}: 30.85 - 31.15 mm
B Standard (New):
G Standard {Newl:
C Service Limiti
D Standard lNewl:
D Service Limit:
B Standard (Newl:
C Standard {New):
C Service Limit:
D Standard lNewl:
D Service Limit:
11.21s - 1.226 inl
103.80 - 10/t.10 mm
{i[.087 - 4.098 in)
6.580 - 6.590 mm(0.2591 - 0.2594 in)
6.55 mm (0.258 inl
1.35 - 1.65 mm(0.053 - 0.05s in)
1.15 mm (0.045 in)
11.096 - 1.108 in)
10,1.00 - 10,1.30 mm(il.09i[ - it.l06 in)
6.550 - 6.560 mm
10.2579 - 0.2583 inl
6.52 mm (0.257 inl
1.65 - 1.95 mm
10.065 - 0.077 in)
1.45 mm (0.057 inl
Exhausi Valv€ Dimensions
A Standard (Newl: 27.85 - 28.15 mm
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Piston Rings
2.
Replacement
1.Using a ring expander, remove the old piston rings.
Clean all the ring grooves thoroughly with a
squared-off broken ring or a ring gtoove cleaner
with a blade to fit the piston grooves.
The top ring groove is 1.2 mm (0.042 in) wide, rhe
second ring groove is 1.2 mm (0.042 in) wide, and
the oil ring groove is 2.8 mm (0.11 in) wide. File
down a blade if necessary.
Do not use a wire brush to clean ring lands, or cutring lands deeper with cleaning tool.
3. Install the new rings in the proper sequence andposition (shown in the right column).
NOTE: lfthe piston is to be separated from the con-
necting rod, do not install new rings yet.
7-18
RING EXPANDER
Alignment
l. Installthe rings as shown.
Piston Ring Dimensions:
|- T fB
+k-'1
A
Top Ring {standard}:
A: 3.1 mm (0.12 in)
B: 1.2 mm 10.05 inl
Second Ring (standard):
A: 3.'1 mm (0. f 3 in)
B: 1.2 mm (0.05 in)
NOTE: The manufacturing marks must
upward.
be tacing
MARK
z:-\ropnrNG+S
SECOND RING +
,A-\
o**^o( €ffi+-sPAcER
\zu-\
v
TOP RING
'97 - 98 models:
'99 - O0 mod€ls:
l-;
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