
INSTALLATION
(1) Install the mirror onto the door and engage the
electrical connector tabs. (Fig. 13)
(2) Install the nuts and tighten to 7 N´m (60 in.
lbs.).
(3) Install the door trim panel. (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - INSTALLA-
TION)
UPPER RADIATOR
CROSSMEMBER
REMOVAL
(1) Remove the hood latch. (Refer to 23 - BODY/
HOOD/LATCH - REMOVAL)
(2) Remove the radiator and condenser bolts. (Fig.
14)
(3) Remove the bolts and remove the crossmember.
(Fig. 15)
INSTALLATION
(1) Install the crossmember and install the bolts.
(2) Tighten the bolts to 28 N´m (21 ft. lbs.).
(3) Install the radiator and condenser bolts and
tighten to 8 N´m (75 in. lbs.).
(4) Install the hood latch. (Refer to 23 - BODY/
HOOD/LATCH - INSTALLATION)
SIDE VIEW MIRROR GLASS
REMOVAL
WARNING: ALWAYS WEAR EYE AND HAND PRO-
TECTION WHEN SERVICING THE MIRROR ASSEM-
BLY. FAILURE TO OBSERVE THESE WARNINGS
MAY RESULT IN PERSONAL INJURY FROM BRO-
KEN GLASS.
Standard Mirror
(1) Position the mirror glass so that it's facing in
toward the vehicle as far as possible. (Fig. 16)
Fig. 13 MIRROR ELECTRICAL CONNECTOR
1 - DOOR
2 - MIRROR STUDS
3 - CONNECTOR TABS
4 - ELECTRICAL CONNECTOR
Fig. 14 CONDENSER/RADIATOR FASTENERS
1 - CONDENSER BOLT
2 - RADIATOR BOLT
3 - RADIATOR CROSSMEMBER
Fig. 15 RADIATOR CROSSMEMBER
1 - BOLTS (2)
2 - CROSSMEMBER
3 - BOLTS (2)
23 - 42 EXTERIORDR
SIDE VIEW MIRROR (Continued)

HOOD
TABLE OF CONTENTS
page page
HINGE
REMOVAL.............................46
INSTALLATION.........................46
HOOD
REMOVAL.............................46
INSTALLATION.........................47
LATCH
REMOVAL.............................47
INSTALLATION.........................47LATCH RELEASE CABLE/HANDLE ASSEMBLY
REMOVAL.............................47
INSTALLATION.........................47
LATCH STRIKER / SECONDARY CATCH
REMOVAL.............................47
INSTALLATION.........................48
SUPPORT CYLINDER
REMOVAL.............................48
INSTALLATION.........................48
HINGE
REMOVAL
NOTE: It is not necessary to remove the hood to
replace one or both hinges. The hinges can be
replaced one at a time.
(1) Remove the cowl grille. (Refer to 23 - BODY/
EXTERIOR/COWL GRILLE - REMOVAL)
(2) Using a grease pencil or equivalent, mark the
position of the hinge on the hood.
(3) Remove the fender support bolt. (Fig. 1)
(4) Remove the support cylinder. (Refer to 23 -
BODY/HOOD/SUPPORT CYLINDER - REMOVAL)
(5) Remove the hood nuts.
(6) Remove the wheelhouse splash shield. (Refer to
23 - BODY/EXTERIOR/FRONT WHEELHOUSE
SPLASH SHIELD - REMOVAL)
(7) From inside the fender, remove the two hinge
bolts. (Fig. 2)
(8) Slide the hinge forward and remove from the
fender rail.
INSTALLATION
(1) Install the hinge and slide back into position
on the fender rail.
(2) From inside the fender, install the two hinge
bolts and tighten to 20 N´m (15 ft. lbs.).
(3) Install the hood nuts and line up the marks
made previously.
(4) Tighten the nuts to 23 N´m (17 ft. lbs.).
(5) Install the support cylinder. (Refer to 23 -
BODY/HOOD/SUPPORT CYLINDER - INSTALLA-
TION)
(6) Install the fender support bolt and tighten to
11 N´m (8 ft. lbs.).(7) Check hood fit and adjust if required. (Refer to
23 - BODY/BODY STRUCTURE/GAP AND FLUSH -
SPECIFICATIONS)
(8) Install the cowl grille. (Refer to 23 - BODY/EX-
TERIOR/COWL GRILLE - INSTALLATION)
(9) Install the wheelhouse splash shield. (Refer to
23 - BODY/EXTERIOR/FRONT WHEELHOUSE
SPLASH SHIELD - INSTALLATION)
HOOD
REMOVAL
(1) Open the hood.
(2) Using a grease pencil or equivalent, mark the
position of the hinges on the hood.
(3) Remove the hood hinge nuts and remove the
hood.
Fig. 1 HINGE/FENDER BOLT
1 - FENDER
2 - FENDER SUPPORT BOLT
3 - HINGE
23 - 46 HOODDR

(4) Remove the grille. (Refer to 23 - BODY/EXTE-
RIOR/GRILLE - REMOVAL)
(5) Remove the hood lamp and ambient tempera-
ture sensor.
INSTALLATION
(1) Install the hood lamp and ambient temperature
sensor.
(2) Install the grille. (Refer to 23 - BODY/EXTERI-
OR/GRILLE - INSTALLATION)
(3) Install the hood and install the nuts.
(4) Line up the marks made previously and
tighten the nuts to 23 N´m (17 ft. lbs.).
(5) Check the hood fit and adjust if required.
(Refer to 23 - BODY/BODY STRUCTURE/GAP AND
FLUSH - SPECIFICATIONS)
LATCH
REMOVAL
(1) Open the hood.
(2) Using a grease pencil or equivalent, mark the
position of the latch on the radiator crossmember.
(3) Remove the bolts. (Fig. 3)
(4) Disconnect the hood latch cable and remove the
latch.
INSTALLATION
(1) Connect the hood latch cable.
(2) Install the latch lining up the marks made pre-
viously and install the bolts.
(3) Tighten the bolts to 11 N´m (8 ft. lbs.).
(4) Check hood fit and adjust if required. (Refer to
23 - BODY/BODY STRUCTURE/GAP AND FLUSH -
SPECIFICATIONS)
LATCH RELEASE CABLE/
HANDLE ASSEMBLY
REMOVAL
(1) Remove the hood latch. (Refer to 23 - BODY/
HOOD/LATCH - REMOVAL)
(2) Remove the batter tray. (Refer to 8 - ELECTRI-
CAL/BATTERY SYSTEM/TRAY - REMOVAL)
(3) Disconnect the three cable push pin fasteners.
(4) From inside the cab loosen the two handle
screws and disconnect the handle from the instru-
ment panel bracket.
(5) Separate the grommet at the cowl panel and
remove cable through the cab.
INSTALLATION
(1) Route the cable/handle assembly through the
cowl panel and install the grommet.
(2) Position the handle onto the instrument panel
bracket and tighten the screws.
(3) Route the cable along the fender rails and
install the three push pin fasteners.
(4) Install the latch. (Refer to 23 - BODY/HOOD/
LATCH - INSTALLATION)
(5) Install the battery tray. (Refer to 8 - ELECTRI-
CAL/BATTERY SYSTEM/TRAY - INSTALLATION)
LATCH STRIKER /
SECONDARY CATCH
REMOVAL
(1) Disconnect and remove the secondary release
handle. (Fig. 4)
(2) Remove the two bolts and remove the striker/
catch assembly.
Fig. 2 HINGE
1 - A-PILLAR
2 - HINGE
3 - BOLTS (2)
Fig. 3 LATCH
1 - HOOD LATCH
2 - HOOD LATCH CABLE
3 - BOLTS (2)
DRHOOD 23 - 47
HOOD (Continued)

INSTALLATION
(1) Install the latch striker/secondary catch and
install the bolts.
(2) Tighten the bolts to 11 N´m (8 ft. lbs.).
(3) Install the release handle and connect to the
secondary catch.
(4) Check the hood fit and adjust if required.
(Refer to 23 - BODY/BODY STRUCTURE/GAP AND
FLUSH - SPECIFICATIONS)
SUPPORT CYLINDER
REMOVAL
NOTE: The support cylinders can be replaced one
at a time.
(1) Open the hood and support.
NOTE: Lift the clips only enough to release the ball
studs. (Fig. 6)
(2) Using a small flat bladed tool, or equivalent,
release the upper retaining clips while pulling the
ball socket away from the ball stud. (Fig. 5)
CAUTION: Do not pull the supports from the middle
while removing.
(3) Pulling at the ends only, remove the support
cylinder.
INSTALLATION
(1) Make sure the retaining clips are seated into
the ball socket fully.
CAUTION: Do not install the support cylinders by
pressing at the center of the cylinder. Press the
ends only.
(2) Install the support cylinder over the ball studs
with the thin end connected to the body side of the
hinge and the retaining clips snapping into place.
Fig. 4 HOOD LATCH STRIKER/SECONDARY CATCH
1 - GRILLE
2 - LATCH STRIKER/SECONDARY CATCH
3 - BOLTS (2)
4 - SECONDARY CATCH RELEASE HANDLE
5 - GRILLE FRAME
Fig. 5 UPPER SUPPORT CYLINDER REMOVAL -
TYPICAL
1 - BALL SOCKET
2 - RETAINING CLIP
3 - FLAT BLADED TOOL
4 - BALL STUD
Fig. 6 UPPER SUPPORT CYLINDER RETAINING
CLIP
1 - RETAINING CLIP
2 - BALL SOCKET
3 - BALL STUD
23 - 48 HOODDR
LATCH STRIKER / SECONDARY CATCH (Continued)

(1) Remove the left a-pillar trim. (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM/GRAB HANDLE
- REMOVAL)
(2) Remove the top cover. (Refer to 23 - BODY/IN-
STRUMENT PANEL/INSTRUMENT PANEL TOP
COVER - REMOVAL)
(3) Disconnect the headliner harness electrical con-
nector at the a-pillar.
(4) Using a trim stick C-4755 or equivalent, from
the notch on the bottom, remove the left side cover.
(Fig. 20)
(5) Remove the steering column. (Refer to 19 -
STEERING/COLUMN - REMOVAL)
(6) Remove the two bolts at the column support
bracket. (Fig. 7)
(7) Remove the left cowl trim panel. (Refer to 23 -
BODY/INTERIOR/COWL TRIM - REMOVAL)
(8) Remove the instrument panel drivers side
bezel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL DRIVERS SIDE BEZEL -
REMOVAL)
(9) Remove the left side mounting bolts. (Fig. 8)
(10) Disconnect the wire harness electrical connec-
tors above the brake pedal. (Fig. 9)
(11) Loosen the screws and remove the hood
release handle from the bracket.
(12) Disconnect the park brake release handle
actuator rod.(13) Remove the air bag control module trim cover,
if equipped. (Fig. 20)
Fig. 7 COLUMN SUPPORT
1 - INSTRUMENT PANEL CLUSTER BEZEL
2 - STEERING COLUMN SUPPORT BRACKET
3 - BOLTS
Fig. 8 LEFT SIDE MOUNTING
1 - A-PILLAR
2 - INSTRUMENT PANEL
3 - MOUNTING BOLTS (3)
Fig. 9 WIRE HARNESS CONNECTORS
1 - BULKHEAD CONNECTORS
2 - INSTRUMENT PANEL HARNESS CONNECTORS
DRINSTRUMENT PANEL 23 - 53
INSTRUMENT PANEL ASSEMBLY (Continued)

(8) Install the left a-pillar trim. (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM - INSTALLA-
TION)
(9) Position the left end cap and seat the attach-
ment clips fully.
(10) Install the right side mounting bolts on the
a-pillar and one right mounting bolt on the cowl side
panel and tighten to 12 N´m (9 ft. lbs.).
(11) Install the right a-pillar trim panel. (Refer to
23 - BODY/INTERIOR/A-PILLAR TRIM - INSTAL-
LATION)
(12) Position the right end cap and seat the
attachment clips fully.
(13) Install the one HVAC mounting screw.
(14) Connect the radio antenna.
(15) Connect the two electrical connectors at the
right cowl panel.
(16) Install the right cowl trim cover. (Refer to 23 -
BODY/INTERIOR/COWL TRIM - INSTALLATION)
(17) Connect the air bag control module electrical
connector.
(18) Install the center bracket bolts and tighten to
12 N´m (9 ft. lbs.).
(19) Install the floor console, if equipped. (Refer to
23 - BODY/INTERIOR/FLOOR CONSOLE - INSTAL-
LATION)
(20) Install the air bag control module cover, if
equipped.
(21) Connect the park brake release handle actua-
tor rod.
(22) Install the hood release handle and tighten
the screws.
(23) Install the two bolts at the column support
bracket and tighten to 14 N´m (10 ft. lbs.).
(24) Install the steering column. (Refer to 19 -
STEERING/COLUMN - INSTALLATION)
(25) Connect the wire harness electrical connectors
above the brake pedal.
(26) Install the two top instrument panel bolts and
tighten to 12 N´m (9 ft. lbs.).
(27) Install the four top instrument panel screws.
(28) Install the instrument panel top cover. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - INSTALLATION)
INSTRUMENT PANEL
HEADLAMP SWITCH BEZEL
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Using a trim stick C-4755 or equivalent,
release the top clips on the steering column opening
cover and the lower drivers side bezel.
(2) Using a trim stick C-4755 or equivalent,
release the switch bezel. (Fig. 17)
(3) Disconnect the electrical connector and remove
the bezel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Connect the electrical connector.
Fig. 17 HEADLIGHT SWITCH BEZEL
1 - SWITCH BEZEL
2 - INSTRUMENT PANEL
3 - ELECTRICAL CONNECTOR
4 - HEADLIGHT SWITCH
23 - 56 INSTRUMENT PANELDR
INSTRUMENT PANEL ASSEMBLY (Continued)

(3) Install the storage bin, if equipped. (Refer to 23
- BODY/INSTRUMENT PANEL/STORAGE BIN -
INSTALLATION)
(4) Install the cup holder, if equipped. (Refer to 23
- BODY/INSTRUMENT PANEL/CUP HOLDER -
INSTALLATION)
(5) Install the glove box. (Refer to 23 - BODY/IN-
STRUMENT PANEL/GLOVE BOX - INSTALLA-
TION)
(6) Install the ash receiver. (Refer to 23 - BODY/
INSTRUMENT PANEL/ASH RECEIVER - INSTAL-
LATION)
(7) Install the passenger side cowl trim panel.
(Refer to 23 - BODY/INTERIOR/COWL TRIM -
INSTALLATION)
(8) Position the passenger side end cap and seat
fully.
STEERING COLUMN OPENING
COVER
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Remove the two lower screws. (Fig. 21)
(2) Using a trim stick C-4755 or equivalent,
release the upper clips and remove the cover.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURETO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Position the cover and seat the upper clips
fully.
(2) Install the two lower screws.
STEERING COLUMN OPENING
SUPPORT BRACKET
REMOVAL
(1) Remove the steering column opening cover.
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - REMOVAL)
(2) Remove the two screws and remove the diag-
nostic connector.
(3) Loosen the screws and remove the hood release
handle from the bracket.
(4) Remove the two bracket screws and slide
upward off the locating tabs to remove. (Fig. 22)
INSTALLATION
(1) Position the bracket onto the locating tabs and
slide down.
(2) Install the two screws.
(3) Install the diagnostic connector and install the
two screws.
(4) Install the hood release handle and tighten the
screws.
Fig. 21 STEERING COLUMN OPENING COVER
1 - SCREWS (2)
2 - COVER
23 - 60 INSTRUMENT PANELDR
INSTRUMENT PANEL LOWER SURROUND (Continued)

NOTE:
All measurements are in mm.
O/F = Over Flush
U/F = Under Flush
DIMENSION DESCRIPTION GAP FLUSH
*1 Bumper to grille 19.0 3.0 Ð
*2 Hood to grille 1.5 1.0
Parallel within 2.0U/F 0.75 1.75
*3 Fender to hood 6.0 2.0
Parallel within 1.0U/F 3.2 1.5
(Underflush from front of
hood to start of hockey
stick area only)
*4 Fender to hood
(Up/Down surface only)6.0 1.5
Parallel within 1.00.0 1.5
*5 Front door to windshield Ð O/F 20.5 1.5
(Base of windshield)
O/F 9.0 1.5
(Top of windshield)
*6 Roof to front door Ð U/F 6.0 1.5
Parallel within 1.5
7 Quarter to front door 5.0 1.5
Parallel within 1.00.0 1.5
8 Front door to quarter character line
alignmentÐ Up/Down 0.0 1.5
*9 Front door to fender character line
alignmentÐ Up/Down 0.0 1.5
*10 Front door to fender 5.0 1.5
Parallel within 1.00.0 1.5
*11 Bumper to fender 19.0 3.0
Parallel within 3.0O/F 5.0 5.0 (SLT)
O/F 14.0 5.0 (SPORT)
*12 Bumper to headlamp 19.0 4.0 Ð
* ALL MODELS
Fig. 1 GAP & FLUSH - STANDARD CAB
23 - 96 BODY STRUCTUREDR
GAP AND FLUSH (Continued)