1997 SUBARU LEGACY light

B2M0633A
1. MECHANICAL APPLICATION TYPE
1) While pushing release lever

3to pivot and twisting it to
both sides, fit retainer spring

5onto the constricted portion
of pivot.
NOTE:
Confirm that retainer spring is securely fitted by observing
it through the main case hole.
2) Install release bearing

6and fasten it with two clips
2.
3) Install release lever seal

4.
G2M0235
4) After remounting engine and transmission on body,
make adjustment of the clutch release lever end play.
CAUTION:
Take care not to twist the cable during adjustment.
5) Install release lever return spring (Models without hill
holder only).
NOTE:
Hook up the return spring to right side hole of the release
lever.
B2M1257C
2. HYDRAULIC APPLICATION TYPE
1) While pushing release lever

1to pivot and twisting it to
both sides, fit retainer spring

2onto the constricted portion
of pivot.
NOTE:
Apply grease (SUNLIGHT 2: P/N 003602010) to contact
point of release lever and operating cylinder.
Confirm that retainer spring is securely fitted by observ-
ing it through the main case hole.
2) Install release bearing

3and fasten it with two clips
4.
3) Install release lever seal

5.
4) Install operating cylinder

6.
Tightening torque:
T: 37±3 N⋅m (3.8±0.3 kg-m, 27.5±2.2 ft-lb)
11
2-10SERVICE PROCEDURE
3. Release Bearing and Lever

B2M1179C
4) Installation is in the reverse order of removal.
NOTE:
Before installing operating cylinder, apply grease (SUN-
LIGHT 2: P/N 003602010) to contact point of release lever
and operating cylinder.
Tightening torque:
T1: 18±3 N⋅m (1.8±0.3 kg-m, 13.0±2.2 ft-lb)
T2: 37±3 N⋅m (3.8±0.3 kg-m, 27.5±2.2 ft-lb)
5) After bleeding air from operating cylinder, ensure that
clutch operates properly.

G2M0979
6. Master Cylinder and Reservoir Tank
A: REMOVAL
1) Remove snap pin
2, clevis pin
1and separate push
rod

3of master cylinder from clutch pedal.
B2M1260A
2) Remove clutch hose from master cylinder.
CAUTION:
Plug up hose connection to prevent clutch fluid from
spilling out.
B2M1261A
3) Remove master cylinder with reservoir tank.
16
2-10SERVICE PROCEDURE
5. Operating Cylinder - 6. Master Cylinder and Reservoir Tank

B2M1179C
4) Installation is in the reverse order of removal.
NOTE:
Before installing operating cylinder, apply grease (SUN-
LIGHT 2: P/N 003602010) to contact point of release lever
and operating cylinder.
Tightening torque:
T1: 18±3 N⋅m (1.8±0.3 kg-m, 13.0±2.2 ft-lb)
T2: 37±3 N⋅m (3.8±0.3 kg-m, 27.5±2.2 ft-lb)
5) After bleeding air from operating cylinder, ensure that
clutch operates properly.

G2M0979
6. Master Cylinder and Reservoir Tank
A: REMOVAL
1) Remove snap pin
2, clevis pin
1and separate push
rod

3of master cylinder from clutch pedal.
B2M1260A
2) Remove clutch hose from master cylinder.
CAUTION:
Plug up hose connection to prevent clutch fluid from
spilling out.
B2M1261A
3) Remove master cylinder with reservoir tank.
16
2-10SERVICE PROCEDURE
5. Operating Cylinder - 6. Master Cylinder and Reservoir Tank

G2M0299
20) Remove bolts which hold upper side of transmission to
engine.
G2M0300
21) Remove engine from vehicle.
(1) Slightly raise engine.
(2) Raise transmission with garage jack.
(3) Move engine horizontally until mainshaft is with-
drawn from clutch cover.
(4) Slowly move engine away from engine compart-
ment.
CAUTION:
Be careful not to damage adjacent parts or body pan-
els with crank pulley, oil pressure gauge, etc.
19
2-11SERVICE PROCEDURE
2. Engine

B2M1170
1) Open front hood fully, and support with stay.
2) Disconnect battery ground terminal.
3) Remove air intake duct and chamber.
G2M0544
4) Disconnect connectors and cables.
(1) Disconnect the following connectors.
Front oxygen sensor connector
G2M0307
Transmission harness connector
Transmission ground terminal
B2M0337
Neutral position switch connector (MT model)
Back-up light switch connector (MT model)
G2M0827
Vehicle speed sensor 2
29
2-11SERVICE PROCEDURE
3. Transmission

20) Connect connectors and cables.
(1) Connect the following connectors.
Transmission harness connectors
Transmission ground terminal
Front oxygen sensor connector
Vehicle speed sensor 2
Neutral position switch connector (MT model)
Back-up light switch connector (MT model)
(2) Connect the following cables.
Cruise control cable
(With cruise control model)
Clutch cable
G2M0309
21) Install starter.
(1) Install starter onto transmission case, and connect
connectors and terminals.
(2) Tighten bolt and nut which install starter onto trans-
mission.
Tightening torque:
40±4 N⋅m (4.1±0.4 kg-m, 29.7±2.9 ft-lb)
B2M1170
22) Install air intake duct and chamber.
23) Connect battery ground cable.
24) Fill ATF. (AT model)

25) Check selector lever operation. (AT model)

26) Take off vehicle from lift arms.
27) Check the vehicle on road tester. (AT model)

45
2-11SERVICE PROCEDURE
3. Transmission

1. Transfer Case and Extension (AWD
Model)
B3M0326A

1Transfer cover


2Cover gasket


3Oil seal


4Gasket


5Neutral switch


6Back-up light switch


7Transfer case


8Gasket


9Oil guide


10Ball


11Reverse accent spring


12Gasket


13Plug


14Snap ring (Inner)


15Reverse check plate

16Reverse check spring


17Reverse return spring


18Reverse check cam


19Reverse accent shaft


20O-ring


21Adjusting select shim


22Reverse check sleeve


23Adjusting washer


24Ball bearing


25Transfer driven gear


26Ball bearing


27Oil seal


28Shift bracket


29Extension cover


30Gasket

31Snap ring (Outer-30)


32Gasket


33Ball bearing


34Snap ring (Inner-72)


35Transfer drive gear


36Extension
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 10±1 (1.0±0.1, 7.2±0.7)
T3: 15.7±1.5
(1.6±0.15, 11.6±1.1)
T4: 25±2 (2.5±0.2, 18.1±1.4)
T5: 37±3 (3.8±0.3, 27.5±2.2)
6
3-1COMPONENT PARTS
1. Transfer Case and Extension (AWD Model)

2. Rear Case (FWD Model)
G3M0265

1Rear case


2Case gasket


3Back-up light switch


4Neutral switch


5Reverse check sleeve ASSY


6Gasket


7Adjusting shim

8O-ring


9Oil seal
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 6.4±0.5 (0.65±0.05, 4.7±0.4)
T2: 25±2 (2.5±0.2, 18.1±1.4)
7
3-1COMPONENT PARTS
2. Rear Case (FWD Model)