1997 SKODA OCTAVIA Body Repairs Workshop Manual

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50Front Body



 Edition 08.96

Front side member part section
Separation points
- Position separating cut at side member de-
pending on damage.
Notes:
If the damage extends beyond the separating
point indicated, the side member should be
replaced complete.
Make a straight separating cut.
- Remove remaining pieces. Replacement parts Side member section
Impact shock absorber mount
Preparing new part
- Transfer separating cut to new part and cut
off shaded area.

Downloaded from www.Manualslib.com manuals search engine Front Body50
Edition 08.96




Welding in
- Fit in new part and fix on straightening jig.
- Butt-weld side member, SG continuous weld.
- Spot-weld remaining joint, RP spot weld.
Note:
The weld spots should be positioned parallel toeach other. It is essential to maintain the originalspacing.
- Weld in impact shock absorber mount page 50-12.

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50Front Body
Edition 08.96

Replacing front side member
Separation points
Note:
Separating cut of side member 5 mm ahead oforiginal joint.
- Detach original joint.
- Take off side member.

Downloaded from www.Manualslib.com manuals search engine Front Body50
Edition 08.96


Replacement parts Side member
Impact shock absorber mount
Preparing new part
- Transfer separating cut to new part and cut to shape.
Welding in
- Fit in new part and fix on straightening jig.
- Weld separating cut, SG continuous weld.
- Spot-weld remaining joint, RP spot weld.

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