1997 SKODA OCTAVIA Body Repairs Workshop Manual

Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20Replacing front roof cross member

Roof already cut out
Separation points
- Detach original joint.
- Remove cross member. Replacement part Roof cross member
Welding in
- Fit and fix new part.
- Weld in new part, spot weld seam
------------ 5
1
3 - ------------

Downloaded from www.Manualslib.com manuals search engine OCTAVIA
51Middle Body
Edition 02.03
S00.5119.56.20
Replacing rear roof cross member (Octavia)

Roof already cut out
Separation points
- Detach original joint.
- Remove cross member.
------------ 5
1
4 - ------------

Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Replacement parts Rear roof frame
Welding in
- Fit and fix new part.
- Weld in new part, spot weld seam.
------------ 5
1
5 - ------------

Downloaded from www.Manualslib.com manuals search engine OCTAVIA
51Middle Body
Edition 02.03
S00.5119.56.20
Replacing centre roof cross mem- ber (Octavia Estate)

Roof already cut out
Separation points
- Detach original joint Replacement part Centre cross member
Welding in
- Fit and fix centre roof cross member.
- Weld in centre roof cross member, spot weld
seam.
------------ 5
1
5
.
1 - ------------

Downloaded from www.Manualslib.com manuals search engine OCTAVIAMiddle Body51
Edition 02.03
S00.5119.56.20
Replacing rear roof cross member (Octavia Estate)

Roof already cut out
Separation points
- Detach original joint.
- Remove rear cross member.
------------ 5
1
5
.
2 - ------------

Downloaded from www.Manualslib.com manuals search engine OCTAVIA
51Middle Body
Edition 02.03
S00.5119.56.20
Replacement parts Rear roof cross member
Welding in
- Fit and fix rear roof cross member.
- Weld in rear roof cross member, spot weld
seam.
------------ 5
1
5
.
3 - ------------

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine OCTAVIA
51Middle Body
Edition 02.03
S00.5119.56.20
------------ 5
1
6 - ------------
Replacing A pillar (Octavia)
1 - Foam-lined areas
Warning! In view of the fact that gases which are particu- larly harmful to persons and the environment areproduced during welding, cutting with tools and equipment which produce sparks, or tin-plating in foam-lined areas, it is prohibited in all cases to use such methods.
Note: If the outer lower sill or outer B pillar and possi- bly also the rear side part are damaged, then the door frames can be used as a spare partwithout reinforcement (stamped part). Separation points
- Position the separation cuts according to the
damage.
Notes: Do not damage internal reinforcement of A
pillar.
Do not cut in the area of the hinge attach-ments.
- Detach original joint
- Drill off weld spots to lower sill reinforcement in the area of top and bottom lower sill.
- Drill off weld spots to inner A pillar. Replacement part Section of A pillar
Sound insulation 1UO 864 667 C, 1UO 864 667 D, 1UO 864 667 E
Preparing new part
- Transfer separation cut to new part and cut
to shape
- Prepare new part, drill
∅ 7 mm holes.
Foam lining
- Replace noise insulation page 00-19.1.