1997 RENAULT KANGOO ESP

LOWER STRUCTURE
Rear side member, part section
41S
PRB4139
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear end
cross member for a rear impact
This part may be replaced partially (see cut and
diagram below).
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- side member rear reinforcement
- towing ring (left hand side),
- rear side member extension .
PARTS CONCERNED (thickness in mm):
1Rear side member 1.5
13221R3
or
CAS13033R1
A
1 1 or
41-62

LOWER STRUCTURE
Complete rear side member
41T
PRB4140
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the side panel
with lining and the inner wheel arch for a rear
side impact.
It requires the partial replacement of the rear
floor, rear section and the front cross member of
the rear floor .
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
- side member rear reinforcement,
- towing ring (left hand side),
- rear side member extension ,
- upper shock absorber gusset,
- rear axle assembly mounting unit,
- upper gusset of rear axle assembly mounting,
- side member reinforcement,
- sill panel closure panel, rear section.
JOINTS WITH:
Sill panel closure panel
Centre cross member
Rear floor stiffener
PARTS CONCERNED (thickness in mm):
1Rear side member 1.5
2Rear floor 1
3Centre cross member 1.5
4Sill panel closure panel 1.2
5Sill panel closure panel,
rear section 1.5
6Rear floor stiffener 1
7Rear shock absorber lower gusset 1.5
41-63

LOWER STRUCTURE
Centre cross member of rear floor
41U
PRB4141
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear side
member for a rear side impact.
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- brake limiter mounting,
- emergency spare wheel mounting bearing.
JOINTS WITH:
Seat mounting reinforcement
PARTS CONCERNED (thickness in mm):
1Rear floor centre cross member 1.5
2Rear side member 1.5
3Rear axle assembly mounting unit
closure panel 1
13237R1
CAA11538R4
A
1
2
CAS13024-1R5
B
1 2 3
41-67

LOWER STRUCTURE
Seat anchoring reinforcement
41V
PRB4142
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear floor
centre cross member, for a rear impact.
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with seat mounting reinforce-
ment.
JOINTS WITH:
Rear floor
Rear floor front cross member, front section
Rear floor centre cross member
PARTS CONCERNED (thickness in mm):
1Seat anchoring reinforcements 1.2
2Seat mounting reinforcement 1.5
3Rear floor front cross member,
front section 0.8
4Rear floor 1
5Rear floor centre cross member 1.5
41-68

LOWER STRUCTURE
Rear floor unit
41W
PRB4143
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear end pa-
nel for a rear impact.
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
- rear end cross member,
- rear floor centre cross member,
- rear floor front cross member,
- rear floor,
- rear floor stiffener ,
- complete rear side members
JOINTS WITH:
Side floor
Tunnel
Sill panel closure panel
Side panel lining
Rear wheel arch
PARTS CONCERNED (thickness in mm):
1Side floor 0.8
2Tunnel 1.2
3Rear floor, rear section 1
4Sill panel closure panel 1.2
5Side panel lining 0.7
6Wheel arch 1
7Sill panel closure panel, rear section 1.5
8Rear floor front cross member 0.8
9Side panel 0.8
10Spring bumper mounting
reinforcement 1.5
11Spring bumper mounting 1.5
12Shock absorber mounting upper
reinforcement 1.2
41-71

UPPER FRONT STRUCTURE
Wheel arch, front section
42E
PRB4212
INTRODUCTION
The replacement of this part is an operation for a
frontal impact and is complementary to the repla-
cement of the cowl side panel (pillar lining).
It can be carried out partially from the right hand
side (see diagram and method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Part only (right hand side).
2 - Part only (left hand side).
JOINTS WITH :
Engine mounting height adjuster (right hand side)
Shock absorber cup height adjuster
Side member closure panel
Front end lower cross member (right hand side)
Cowl side panel (pillar lining)
PARTS CONCERNED (thickness in mm):
1Engine mounting 2
2Shock absorber cup height adjuster 2
3Side member closure panel 1
4Side member, front section 1.5
5Front wheel arch 1
6Front end lower cross member 1.5
7Cowl side panel (pillar lining) 1.5
or
42-12

UPPER FRONT STRUCTURE
Wheel arch
42F
PRB4213
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the cowl side pa-
nel (pillar lining) for a frontal impact.
It also requires the replacement of the cowl side
panel upper reinforcements (pillar lining), and
the use of the repair bench.
In the operation below there are only descriptions
of the joints specific to the part concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- engine mounting height adjuster (right hand
side),
- engine support plate (right hand side),
- wheel arch ,
- shock absorber cup ,
- shock absorber cup height adjuster ,
- ABS mounting (right hand side),
- injection unit and impact sensor mounting
(left hand side).
JOINTS WITH :
Plenum chamber
Side member closure panel
Front side member
Front end lower cross member
PARTS CONCERNED (thickness in mm):
1Shock absorber cup height adjuster 1
2Engine mounting height adjuster 1.5
3Engine mounting reinforcement 1.5
4Shock absorber cup 2
5Plenum chamber 1
6Side member closure panel 1
7Front side member, front section 1.5
8Front side member, rear section 2.5
9Front wheel arch 1
10Front end lower cross member 1.5
11Injection unit and impact sensor
mounting (left hand side) 2
42-17

UPPER FRONT STRUCTURE
Plenum chamber
42G
PRB4214
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
- the wheel arch for a frontal impact,
- cowl side panel for a side impact.
This operation may be carried out partially (see
diagram and method below).
The Parts Department only provides chambers of
the (1) "air conditioning" type, as a result, the
closure panel must also be ordered (2).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 Plenum chamber
Part assembled with :
- bonnet lock mounting,
- windscreen wiper motor mounting.
2 Partition closure panel.
JOINTS WITH :
Wheel arch
Injection unit and impact sensor mounting (left
hand side)
Bulkhead
Pillar lining (cowl side panel)
Windscreen aperture lower cross member
PARTS CONCERNED (thickness in mm) :
1Plenum chamber 1
2Shock absorber cup height adjuster 1
3Shock absorber cup 2
4Injection unit and impact sensor
mounting (left hand side) 2
5Bulkhead 1
6Cowl side panel (pillar lining) 1.5
7Windscreen wiper mounting 1.5
8Windscreen aperture lower cross
member 1.2
or
42-24