1997 RENAULT KANGOO ESP

UPPER FRONT STRUCTURE
Windscreen aperture lower cross member
42H
PRB4215
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
- the wheel arch with the cowl side panel for a
frontal impact,
- the front pillar with lining for a side impact.
This operation may be carried out partially (see
diagram and method below).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
The Parts Department supplies the windscreen
aperture lower cross member (1) without the stee-
ring column mounting (2), which must be ordered
separately.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 Windscreen aperture cross member
Part assembled with :
- steering column mounting height adjus-
ter,
- lower reinforcement of windscreen aper-
ture cross member.
2 Steering mounting
Part only.
JOINTS WITH :
Bulkhead
Windscreen aperture lower cross member
Windscreen aperture lower cross member
reinforcement
Steering column mounting height adjuster
Steering column mounting
Cowl side panel (pillar lining)
Windscreen wiper mounting
PARTS CONCERNED (thickness in mm) :
1Bulkhead 1
2Windscreen aperture lower cross
member 1.2
3Windscreen aperture lower cross
member reinforcement 1.2
4Steering column mounting height
adjuster 1.5
5Steering column mounting 2
6Cowl side panel (pillar lining) 1.5
7Windscreen wiper mounting 1.5or
42-28

UPPER FRONT STRUCTURE
Bulkhead
42J
PRB4217
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
1 - for a frontal impact :
- the wheel arch with the cowl side panel,
- the plenum chamber ,
2 - for a side impact:
- the front pillar with lining,
- the windscreen aperture lower cross mem-
ber,
- the plenum chamber .
This part may be partially replaced (see diagram
and method below).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- windscreen wiper mounting,
- windscreen wiper mounting reinforcement.
JOINTS WITH :
Floor
Windscreen wiper mounting
Windscreen wiper motor mounting
Windscreen pillar
Windscreen pillar lining
Front side cross member
PARTS CONCERNED (thickness in mm) :
1Bulkhead 0.7
2Floor 0.8
3Windscreen wiper motor mounting 1.5
4Windscreen pillar 1
5Windscreen pillar lining 1
6Rear side member, front section 2.5
7Front side cross member 1
8Front pillar 0.8
or
42-34

UPPER SIDE STRUCTURE
Front pillar
43A
PRB4311
INTRODUCTION
The replacement of this part is a basic operation
for a front side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- pillar reinforcement,
- welded hinges,
- hinge reinforcement,
- welded nuts,
- upper reinforcement of cowl side panel.
NOTE : to carry out the operation below, it will be
necessary to separate the inner reinforcements
and the cowl side panel reinforcement from the
pillar on the Parts Department part. These
reinforcements will be rewelded during the
operation (operations A and B described below).
For the operation to the upper reinforcement of
cowl side panel part (C), refer to the section
concerned.
JOINTS WITH:
Inner reinforcement
Windscreen pillar lining
Windscreen aperture lower cross member
Pillar lining
Sill panel closure panel
Upper reinforcement of cowl side panel
PARTS CONCERNED (thickness in mm) :
1Front pillar 1
2Inner reinforcement 1.2
3Windscreen pillar lining 1
4Windscreen aperture lower cross
member 1.2
5Pillar lining 1.2
6Sill panel closure panel 1.2
7Upper reinforcement of cowl side panel 1.2
8Sill panel reinforcement 1.2
43-1

UPPER SIDE STRUCTURE
Windscreen aperture pillar
43B
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the front pillar
for a front side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with aerial cable guide.
PRB4312
JOINTS WITH:
Roof front cross member
Roof
Body side
Roof stretcher
PARTS CONCERNED (thickness in mm) :
1Windscreen pillar lining 1
2Roof front cross member 0.8
3Roof 0.7
4Body side 1
5Roof stretcher 0.7
6Centre pillar upper reinforcement 1.2
7Body side lining 0.7
43-6

UPPER SIDE STRUCTURE
Front pillar lining / Cowl side panel
43C
PRB4313
INTRODUCTION
The replacement of this part is a complementary
operation to the front pillar with reinforcement
of cowl side panel for a front side impact.
The cowl side panel reinforcement must be orde-
red separately.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with dashboard mounting reinfor-
cement.
JOINTS WITH:
Windscreen wiper mounting
Bulkhead
Sill panel closure panel
Plenum chamber
Windscreen wiper connecting bracket
PARTS CONCERNED (thickness in mm) :
1Cowl side panel / front pillar lining
2Windscreen wiper mounting
3Bulkhead
4Sill panel closure panel
5Plenum chamber
or
43-9

UPPER SIDE STRUCTURE
Centre pillar / sill panel
43D
PRB4314
INTRODUCTION
The replacement of this part is a basic operation
for a front side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with side door rail guides.
or
JOINTS WITH:
Body side lining
Centre pillar reinforcement
Sill panel lining
Sill panel reinforcement
PARTS CONCERNED (thickness in mm) :
1Centre pillar 1
2Centre pillar reinforcement 1.2
3Sill panel closure panel 1.2
4Sill panel reinforcement 1.2
5Body side lining 0.8
43-14

UPPER SIDE STRUCTURE
Centre pillar lower reinforcement / door pillar
43E
PRB4315
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the centre pillar
for a front side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
On the part supplied by the Parts Department,
the pillar upper reinforcement will need to be un-
picked.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with seat belt mounting nut.
CAA11538-1R4
A
12
CAB11539R6
B
12
43-19

UPPER SIDE STRUCTURE
Sill panel reinforcement
43F
PRB4316
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the sill panel for
a side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
LIST OF JOINTS :
Sill panel closure panel
Centre pillar lower reinforcement
Body side lining
Front pillar reinforcement (identical to the centre
pillar reinforcement)
PARTS CONCERNED (thickness in mm) :
1Sill panel reinforcement 1.2
2Sill panel closure panel 1.2
3Centre pillar lower reinforcement 1.2
43-23